Asymmetrical Gripping Surface on Catheter Needle Shield

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Solution Overview

Problem

The existing catheter assemblies for over-the-needle peripheral IV catheters often result in a premature separation of components during insertion, leading to an 'over the bevel' condition, which is painful and disruptive, due to the user's need to reposition their grip for increased stability and control.

Innovation Solution

A new gripping surface is integrated onto the needle shield, providing opposing surfaces that allow a 'choked up' grip without causing premature separation, by simultaneously contacting the needle shield and hub with the thumb and index finger, and including guard surfaces to prevent unintended contact with other components, thus maintaining balance and control during insertion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the user repositions their grip to a 'choked up' position nearer the catheter and needle tip for increased stability and control, then the ease of operation is improved, but the reliability deteriorates due to premature separation of components

Engineering Contradiction:
Improvecontrol during insertionVSAvoidpremature separation of components
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The catheter assembly is divided into distinct components (needle hub, needle shield, catheter) with defined interfaces. The wing portion of the needle hub and the needle shield are separate elements that can be independently positioned and engaged, allowing the user to grip the assembly at multiple locations without causing component separation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The needle shield acts as an intermediary component between the needle hub and the external environment. It provides a stable gripping surface that mediates the user's control inputs while protecting the needle hub-catheter interface from unintended separation forces.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the user's grip is repositioned closer to the catheter and needle tip, then the stability during insertion is improved, but the risk of 'over the bevel' condition increases

Engineering Contradiction:
Improvestability during insertionVSAvoidover the bevel condition
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The needle shield is pre-positioned to extend beyond the needle hub in a direction away from the catheter, creating a predetermined stable gripping surface. This preliminary configuration allows the user to position their grip optimally before insertion begins, establishing stability while preventing the harmful 'over the bevel' condition through the shield's geometric constraints.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If traditional gripping surfaces are used on the needle hub, then the device complexity is reduced, but the ease of operation deteriorates as users must grip farther from the insertion point

Engineering Contradiction:
Improvegriping surface configurationVSAvoidcontrol during insertion
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The needle shield serves multiple functions: it protects the needle hub and catheter interface, provides a stable gripping surface for improved control, and prevents unintended separation of components. By integrating these functions into a single component, the design achieves enhanced ease of operation without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP2231252B1Catheter assembly and method of manufacturing the same
Publication Date: 2021.03.17 BECTON DICKINSON & CO
  • EP2231252B1 patent drawingFigure 1
  • EP2231252B1 patent drawingFigure 2
  • EP2231252B1 patent drawingFigure 3

AI summary

An asymmetrical gripping surface (28) is incorporated into a needle shield (14) of an intravenous catheter assembly (10). The asymmetrical gripping surface provides a gripping position nearer the catheter adapter (16), catheter (48) and needle tip (52) for improved balance and control of the catheter assembly during insertion of the catheter. Additionally, the asymmetrical gripping surfaces include a guard feature (76) to prevent a user' s unintended contact with various components of the catheter assembly whereby the contact may result in an undesirable 'over the bevel' condition.