Urinary Catheter Pilot Balloon Placement Verification

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Solution Overview

Problem

Urinary catheters often cause complications due to improper placement, balloon inflation within the urethra, balloon burst, and failure to deflate, leading to injuries, infections, and increased medical intervention.

Innovation Solution

A urinary catheter design featuring a retention balloon and a pilot balloon with different inflation pressures, where the pilot balloon inflates only when the retention balloon is incorrectly positioned, alerting users to incorrect placement, and a method for manufacturing and using the catheter to prevent such complications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single balloon is used in the catheter, then the device structure is simple, but it cannot provide reliable indication of correct placement and may lead to urethral injury

Engineering Contradiction:
Improveplacement accuracyVSAvoidballoon system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The single balloon is divided into two separate balloons: a retention balloon at the distal end for bladder anchoring and a pilot balloon at the proximal end for placement verification. This segmentation allows each balloon to perform its specific function independently, providing reliable placement indication while maintaining structural simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pilot balloon acts as an intermediary indicator between the retention balloon and the user. It provides visual feedback about the inflation status and placement correctness of the retention balloon, enabling users to verify proper placement without direct observation of the distal balloon.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the balloon inflates at low pressure, then it is easy to inflate, but it may inflate incorrectly in the urethra causing injury

Engineering Contradiction:
Improveinflation easeVSAvoidurethral injury
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The two balloons are designed with different local qualities: the retention balloon has larger volume and lower inflation pressure for comfortable bladder anchoring, while the pilot balloon has smaller volume and higher inflation pressure for reliable placement verification. This local differentiation ensures each balloon operates in its optimal pressure range for its specific function.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The pilot balloon is positioned to inflate first at higher pressure, creating a preliminary indication of correct placement before the retention balloon inflates. This preliminary action prevents incorrect inflation of the retention balloon in the urethra by providing advance verification of proper positioning.

Inventive Principle:
Principle #9Preliminary anti-action

3Strength

If the balloon material is highly elastic, then it can expand to large diameter for retention, but it may burst under over-inflation

Engineering Contradiction:
Improveretention capabilityVSAvoidburst resistance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The pilot balloon is designed to inflate with a smaller volume of fluid (5-10 mL) compared to the retention balloon (30-50 mL). This partial action provides sufficient placement indication while reducing the risk of over-inflation and burst, as the pilot balloon reaches its functional expansion limit before the retention balloon does.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The pilot balloon serves as a cushioning indicator that alerts users to stop inflation before the retention balloon reaches dangerous pressure levels. By providing visual feedback at lower inflation volumes, it prevents excessive inflation that could lead to burst.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Reliability

If the catheter requires multiple verification steps for placement, then placement accuracy improves, but the procedure time increases

Engineering Contradiction:
Improveplacement accuracyVSAvoidcatheterization time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The pilot balloon provides immediate visual feedback about placement correctness through its inflation status. When the pilot balloon inflates properly, it directly indicates that the retention balloon is correctly positioned in the bladder, eliminating the need for multiple verification steps or invasive follow-up procedures.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The catheter system performs self-verification through the pilot balloon's automatic inflation response to placement conditions. The system monitors its own placement status and provides self-diagnosis, eliminating the need for external verification tools or multiple manual checking steps by the operator.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11541203B2Safe urinary catheter and manufacturing method
Publication Date: 2023.01.03 SAFE MEDICAL DESIGN INC
  • US11541203B2 patent drawing
  • US11541203B2 patent drawing
  • US11541203B2 patent drawing

AI summary

A urinary catheter may include a catheter shaft and a connector coupled with the proximal end of the catheter shaft. The connector may have a first arm ending in a fluid outlet configured to allow urine to flow out of the urinary catheter and a second arm with an aperture and ending in an inflation inlet used for introducing inflation fluid into the urinary catheter. The catheter may further include a primary lumen, an inflation lumen, a retention balloon mounted to the catheter shaft proximal to a fluid inlet and over a distal filling hole, and a pilot balloon mounted on the second arm of the connector over the aperture. The pilot balloon inflates at an inflation pressure that is higher than the inflation pressure of the retention balloon and lower than a predetermined pressure threshold.