Multilayer Catheter Tube With Thin Polyimide Reinforcement

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Solution Overview

Problem

Existing medical tubes with fluororesin layers have low tensile strength and excessive thickness due to a thick outer layer, which affects their performance and usability.

Innovation Solution

A multilayer structure comprising a first fluororesin layer, a second polyimide resin layer with a thickness not exceeding 15 μm, and optionally a third resin layer with a reinforcing layer, which enhances the tensile strength and flexibility while maintaining a reduced overall thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a thick outer layer is used to reinforce the fluororesin layer, then tensile strength is improved, but the overall thickness of the medical tube increases

Engineering Contradiction:
Improvetensile strengthVSAvoidthickness of medical tube
Core Design Contradiction:
StrengthVSLength of stationary object

Solution Approach 1:

The patent applies composite materials by combining fluororesin (for chemical resistance and biocompatibility) with polyimide resin (for mechanical strength) in a multilayer structure. The polyimide resin layer provides reinforcement to the fluororesin layer, achieving high tensile strength while keeping the overall thickness small (polyimide layer ≤15 μm). This composite approach resolves the contradiction between strength and thickness by leveraging the complementary properties of different materials.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating a multilayer structure where each layer has a specific function: the fluororesin layer provides chemical resistance and biocompatibility, while the thin polyimide resin layer (≤15 μm) provides localized mechanical reinforcement. This localized reinforcement approach strengthens the tube where needed without increasing overall thickness, resolving the contradiction between tensile strength and tube thickness.

Inventive Principle:
Principle #3Local quality

2Reliability

If fluororesin is used for chemical resistance, then biocompatibility is improved, but tensile strength deteriorates

Engineering Contradiction:
ImprovebiocompatibilityVSAvoidtensile strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent uses composite materials to combine fluororesin (providing biocompatibility and chemical resistance) with polyimide resin (providing mechanical strength). The fluororesin layer maintains contact with bodily fluids for biocompatibility, while the polyimide resin layer reinforces the structure to provide adequate tensile strength, thus resolving the contradiction between biocompatibility and strength.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by assigning different functional properties to different layers: the fluororesin layer provides biocompatibility and chemical resistance where it contacts bodily fluids, while the polyimide resin layer provides mechanical strength reinforcement. This functional differentiation resolves the contradiction between biocompatibility and tensile strength.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20260069828A1Medical tube and catheter
Publication Date: 2026.03.12 ASAHI INTECC CO LTD
  • US20260069828A1 patent drawing
  • US20260069828A1 patent drawing
  • US20260069828A1 patent drawing

AI summary

To reinforce a layer that is configured to contain fluororesin while suppressing the thickness of the entire medical tube. A medical tube includes a first resin layer that is configured to contain fluororesin, and a second resin layer that is configured to coat an outer peripheral surface of the first resin layer and containing polyimide resin. The thickness of the second resin layer is larger than 0 μm but not exceeding 15 μm.