Catheter Sheath Assembly for Sterile, Low-Trauma Insertion

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Solution Overview

Problem

Existing sheath assemblies for inserting catheters into patients fail to effectively prevent bacterial penetration and bodily fluid leakage while minimizing trauma and ensuring sterility during the insertion process.

Innovation Solution

A sheath assembly comprising an introducer sheath and an auxiliary sheath with detachable fastening mechanisms and integrated flushing devices to maintain sterility and minimize diameter differences, allowing for two-stage compression of the catheter to prevent damage and bleeding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an auxiliary sheath is used to hold and insert the catheter into the introducer sheath, then the catheter can be properly positioned and protected during insertion, but the complexity of the sheath assembly increases and the risk of bacterial penetration and fluid leakage increases

Engineering Contradiction:
Improvecatheter insertionVSAvoidsheath assembly
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The auxiliary sheath is inserted into the introducer sheath, creating a nested configuration where the auxiliary sheath resides within the introducer sheath. This nesting arrangement allows the catheter to be held and inserted through the auxiliary sheath while the introducer sheath provides an outer protective layer, enabling proper catheter positioning and protection without requiring separate handling of multiple sheaths.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The auxiliary sheath acts as an intermediary component between the catheter and the introducer sheath. It provides a interface that facilitates catheter insertion while maintaining the integrity of the introducer sheath system, thereby managing the complexity by distributing functions across multiple components rather than requiring a single complex sheath structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the outer diameter of the introducer sheath is increased to accommodate the auxiliary sheath and catheter, then insertion is facilitated, but trauma to the patient increases

Engineering Contradiction:
ImproveinsertionVSAvoidpatient trauma
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The sheath system is segmented into multiple components: the introducer sheath and the auxiliary sheath. This segmentation allows each sheath to have a optimized diameter for its specific function, with the auxiliary sheath having a smaller diameter than the introducer sheath. The catheter is further segmented into sections that can be compressed to fit through the sheaths, enabling insertion without requiring an excessively large introducer sheath diameter that would cause patient trauma.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The diameter parameter of the sheaths and catheter is dynamically adjusted during the insertion process. The catheter is compressed to a reduced diameter to fit through the auxiliary sheath, which itself is inserted into the introducer sheath. This parameter change allows the system to achieve proper insertion capability while maintaining the introducer sheath outer diameter at a level that minimizes patient trauma.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If detachable fastening means are used to connect the auxiliary sheath to the introducer sheath, then ease of assembly and disassembly is improved, but the reliability of the connection and risk of accidental separation increases

Engineering Contradiction:
Improveassembly and disassemblyVSAvoidconnection stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The detachable fastening means are designed to be engaged in advance during the assembly process, before the sheaths are inserted into the patient's body. This preliminary engagement ensures that the connection is established under controlled conditions, allowing for easy assembly and disassembly during the procedure while maintaining reliable connection during use. The fastening mechanism is prepared and secured before critical insertion steps, preventing accidental separation during the procedure.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If flushing devices are integrated into both sheaths, then sterility is better maintained, but the device complexity and risk of contamination increases

Engineering Contradiction:
ImprovesterilityVSAvoidsheath assembly
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Flushing devices are integrated locally into specific regions of the sheaths where contamination risk is highest. The introducer sheath has a flushing device at its proximal end, and the auxiliary sheath has a flushing device at its distal end. This localized placement of flushing capability allows sterility to be maintained at critical interfaces without requiring flushing systems throughout the entire length of both sheaths, thereby managing device complexity while ensuring sterility where it is most needed.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12453841B2Sheath assembly for insertion of a cord-shaped element, particularly a catheter, into the body of a patient
Publication Date: 2025.10.28 ECP ENTWICKLUNGSGMBH
  • US12453841B2 patent drawing
  • US12453841B2 patent drawing
  • US12453841B2 patent drawing

AI summary

Sheath assembly for the insertion of a cord-shaped element, comprising an introducer sheath, and an auxiliary sheath for insertion into the introducer sheath together with the cord-shaped element. In some examples, the auxiliary sheath has a housing configured to detachably couple to the introducer sheath housing, and to detachably fasten the cord-shaped element with respect to the auxiliary sheath housing.