Catheter Tip Diffusion Holes for Rapid Infusion Pressure Control

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Solution Overview

Problem

Current vascular infusion systems face challenges with high backpressure and fluid acceleration issues during rapid infusion procedures, leading to potential vein damage and system failures, due to the tapered catheter tip design which increases exit jet velocities and pressures.

Innovation Solution

The design incorporates a modified intravenous catheter tip with a plurality of diffusion holes arranged in a staggered array, which divert a portion of the fluid flow through the catheter wall, reducing pressure and jet velocity, and featuring a tapered outer and inner surface for easy insertion and secure sealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a tapered catheter tip design is used to accelerate fluid flow, then infusion flow rate is improved, but backpressure and exit jet velocity increase causing system failures and vein damage

Engineering Contradiction:
Improveinfusion flow rateVSAvoidbackpressure
Core Design Contradiction:
ProductivityVSStress or pressure

Solution Approach 1:

The catheter tip is segmented into multiple diffusion holes arranged in a staggered array pattern, dividing the single accelerated flow path into multiple smaller flow paths. This segmentation reduces the velocity and pressure of individual jets while maintaining total flow rate, directly resolving the contradiction between high infusion rate and excessive backpressure/jet velocity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The diffusion holes are positioned at specific locations on the catheter tip surface with varying orientations, creating localized flow distribution zones. This local quality variation allows different regions of the catheter tip to optimize flow characteristics, reducing overall backpressure while maintaining effective infusion delivery

Inventive Principle:
Principle #3Local quality

2Productivity

If a tapered catheter tip design is used to accelerate fluid flow, then infusion flow rate is improved, but exit jet velocity increases causing vein damage and infiltration

Engineering Contradiction:
Improveinfusion flow rateVSAvoidvein damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The single high-velocity jet is segmented into multiple lower-velocity jets through the diffusion holes. This division of the fluid stream reduces the kinetic energy concentrated at any single point, preventing vein wall penetration and infiltration while maintaining the required total infusion flow rate

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The catheter design converts the potentially harmful high-velocity jet into a beneficial distributed flow pattern. The diffusion holes transform the concentrated kinetic energy that would cause damage into a dispersed flow pattern that gently infuses fluid into the vasculature, turning the acceleration effect into a safety feature

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Measurement precision

If rapid infusion rates are increased to improve bolus density, then image quality is improved, but system pressure requirements increase causing component failures

Engineering Contradiction:
Improveimage qualityVSAvoidsystem pressure
Core Design Contradiction:
Measurement precisionVSStress or pressure

Solution Approach 1:

The diffusion hole array segments the high-pressure flow into multiple lower-pressure streams, allowing rapid infusion rates needed for high bolus density to be achieved without generating excessive system pressure that would cause component failures or seal leaks

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for increased infusion flow rates while reducing system pressures and tip jet velocities, minimizing vein damage and system failures, and maintaining efficient fluid delivery during rapid infusion procedures.

Implementation Method 1

A tip portion of the intravenous catheter is modified to include a plurality of diffusion holes that divert a portion of an infusant flow through the catheter wall

Methodology Applied
Scientific EffectFluid flow diversion through diffusion holes: Diffusion

Data Source

PatentEP2279022B1Systems for improving catheter hole array efficiency
Publication Date: 2020.05.27 BECTON DICKINSON & CO
  • EP2279022B1 patent drawingFigure 1
  • EP2279022B1 patent drawingFigure 2
  • EP2279022B1 patent drawingFigure 3A

AI summary

A peripheral catheter (414) having a catheter tip (420) diffuser for reducing an exit velocity of an infusant within the catheter. Pluralities of diffusion side holes (450) are provided on the tip portion of the catheter. Some examples further include pluralities of annularly arranged, staggered diffusion holes provided on the tip portion of an intravenous catheter to streamline infusant issued from the diffusion holes. An inner surface (464) of each diffusion hole is further angled relative to the inner surface (482) of the catheter lumen (490) such that an infusant within the lumen exits the catheter though the diffusion holes at an angle less than 90°.