Magnetically Guided Catheter Tip Isolation for Irrigation Corrosion

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Solution Overview

Problem

Existing magnetically-guided catheters face challenges in preventing corrosion of the tip positioning magnet when exposed to irrigation fluid, which is essential for precise control and effective ablation procedures during medical procedures.

Innovation Solution

The design incorporates a tip electrode assembly with a manifold that isolates the magnetic body from irrigation fluid, using a self-supporting tubular structure and an outer capsule made of electrically conductive materials to prevent corrosion, ensuring the magnetic material remains protected from bio-fluids and irrigation fluids.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the tip positioning magnet is exposed to irrigation fluid for effective ablation procedures, then the catheter can perform irrigated ablation, but the magnetic material becomes susceptible to corrosion

Engineering Contradiction:
Improveirrigated ablation capabilityVSAvoidmagnetic material corrosion resistance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The catheter tip is divided into separate functional zones: a magnetic guidance section containing the magnet and a separate irrigation section with fluid delivery channels. This segmentation allows the magnet to be isolated from irrigation fluid while maintaining both magnetic guidance and irrigated ablation capabilities

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A non-magnetic, corrosion-resistant intermediate structure (such as a non-magnetic alloy framework or coating) is introduced between the magnetic material and the irrigation fluid. This intermediary layer prevents direct contact between the magnet and corrosive fluid while allowing the system to maintain both magnetic responsiveness and irrigation functionality

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If a magnetically-guided catheter uses a tip positioning magnet for precise control, then navigation precision is improved, but the magnetic material is highly susceptible to corrosion when exposed to bio-fluids

Engineering Contradiction:
Improvecatheter positioning precisionVSAvoidcorrosion from bio-fluid exposure
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The catheter is designed as a disposable single-use device, eliminating the need for long-term corrosion resistance. The magnet can be made from highly susceptible but高性能 magnetic materials without concern for durability, as the catheter is discarded after a single procedure, thus maintaining positioning precision without requiring corrosion-resistant materials

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The catheter employs composite construction combining magnetic materials for positioning with corrosion-resistant non-magnetic materials for the structural framework and irrigation channels. This composite approach allows the magnetic component to provide precise positioning while the protective non-magnetic composite structure prevents corrosion from bio-fluid exposure

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents corrosion of the magnetic materials, maintaining the precision and effectiveness of magnetically-guided catheters while ensuring the integrity of the magnetic guidance system, even during irrigated ablation procedures.

Implementation Method 1

magnetically guided catheter devices that are navigated through the patient's body using externally-generated magnetic fields

Methodology Applied
Scientific EffectMagnetic field interaction: Magnetic Field

Implementation Method 2

The externally-generated magnetic fields and gradients are generated to precisely control the position of the catheter within the patient's body

Methodology Applied
Scientific EffectMagnetic force: Lorentz Force

Implementation Method 3

a manifold that isolates the magnetic body from irrigation fluid, using a self-supporting tubular structure and an outer capsule

Methodology Applied
Scientific EffectPhysical barrier isolation: Physical Containment

Data Source

PatentEP2600929B1Magnetically guided catheters
Publication Date: 2020.05.13 ST JUDE MEDICAL ATRIAL FIBRILLATION DIVISION INC
  • EP2600929B1 patent drawingFigure 1
  • EP2600929B1 patent drawingFigure 2~3
  • EP2600929B1 patent drawingFigure 4~5

AI summary

A magnetically-guided catheter 100 includes a tip positioning magnet in the distal electrode assembly configured to interact with externally applied magnetic fields for magnetically-guided movement. A magnetically-guided mapping catheter 100 includes an electrically-conductive capsule in the form of a casing 146 that includes a distal ablation surface and isolates the positioning magnet from bio-fluids to prevent corrosion. An open irrigation ablation catheter includes an isolated manifold that isolates the positioning magnet from contact with irrigation fluid to prevent corrosion.