Catheter Access Port Sterilization Using UV-C Light

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Solution Overview

Problem

Existing catheter systems for intravenous therapy face challenges with sterilization methods, including the use of saline solutions that increase operating costs and power source depletion issues, leading to potential contamination and infection risks.

Innovation Solution

A catheter design incorporating a UV light source emitting UV-C radiation for sterilization, powered by a rechargeable battery system with a visible indicator, allowing for automatic disinfection of catheter access ports and reducing infection risks by minimizing the need for saline solutions and ensuring continuous operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If saline solution is injected into the fluid well to transmit UV radiation through the catheter, then sterilization effectiveness is improved, but operating costs increase and unnecessary burden is created

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidsaline solution consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent extracts and eliminates the saline solution requirement from the sterilization process. The UV light source is configured to emit radiation directly through the catheter lumen without requiring any transmitting medium, thereby removing the need for saline solution injection and its associated costs and burden.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical/chemical approach of using saline solution to transmit UV radiation with a direct optical approach. The UV light source directly emits radiation through the catheter material and lumen without requiring a fluid medium, substituting the saline transmission mechanism with direct light propagation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If the intravenous unit uses an existing power source that can be depleted, then device simplicity is maintained, but the unit may be rendered inoperable if the power source is exhausted

Engineering Contradiction:
Improvepower source configurationVSAvoidcontinuous operation capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent changes the power source parameters by incorporating a rechargeable battery with higher capacity and longer duration. This allows the device to maintain operation for extended periods (e.g., 24 hours or more) without replacement, transforming the power source from a disposable or limited-capacity battery to a rechargeable, long-duration power supply.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements preliminary action by providing a rechargeable battery that can be charged in advance during periods when the catheter is not in use. This ensures the power source is fully charged and ready for extended operation when needed, preventing operational interruption.

Inventive Principle:
Principle #10Preliminary action

3Loss of time

If UV light source is activated automatically when luer device is inserted, then sterilization timing is improved, but device complexity increases with control circuit requirements

Engineering Contradiction:
Improvesterilization timingVSAvoidcontrol circuit configuration
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent implements self-service by designing the UV light source to activate automatically upon insertion of the luer device without requiring external control signals. The physical act of insertion itself triggers the sterilization process, making the system self-activating and eliminating the need for complex control circuits, switches, or programming.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent merges the insertion action with the activation trigger. The mechanical insertion of the luer device into the catheter hub simultaneously serves both as the connection action and as the trigger for UV light activation, combining two functions into one simple mechanical event.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The UV-C light effectively sterilizes catheter systems and access sites, reducing infection risks and operating costs while ensuring continuous functionality through a reliable power source and efficient sterilization process.

Implementation Method 1

the light source is configured to emit ultraviolet light of a predetermined wavelength of 100-280 nm that is directed to disinfect the catheter access port

Methodology Applied
Scientific EffectUltraviolet radiation: Radiation

Implementation Method 2

a visible light indicator is mounted to the access port to indicate status of the device by flashing a visible color when the ultraviolet light is emitted from the light source

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentUS11298435B2Device and method for sterilizing a catheter system
Publication Date: 2022.04.12 BAKER GRP
  • US11298435B2 patent drawing
  • US11298435B2 patent drawing
  • US11298435B2 patent drawing

AI summary

Methods and systems for a catheter access port cleaning, disinfection or sterilization device are disclosed. The catheter access port cleaning, disinfection or sterilization device may comprise, a first housing having a power source and control circuit; a second housing shaped to mate with a catheter and having a first ultra-violet light source mounted therein, the first housing wired to the second housing to power the light source. When activated, the ultra-violet light source emits ultra-violet radiation that is transmitted from the second housing to the catheter attached to a patient. In this way, the device provides an efficient system for cleaning, disinfecting or sterilizing an access port in the second housing while reducing patient infections.