Cathode Additive for Lithium Secondary Battery

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Solution Overview

Problem

Existing cathode additives for lithium secondary batteries suffer from high irreversible capacity loss and residual by-products like lithium oxide, which cause oxygen gas generation and electrode gelation, limiting battery performance and capacity.

Innovation Solution

A cathode additive composed of a compound represented by the formula y(Li2Ni1-xMxO2)-z(Li6Co1-xMxO4), where M is an element like P, B, F, W, Ti, or Zr, with a molar ratio of y:z ranging from 2:1 to 30:1, is developed, reducing residual lithium oxide through additional calcination with a cobalt precursor, forming a single particulate complex with improved stability and capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If existing irreversible additives like Li2NiO2 are used to provide high irreversible capacity, then the anode irreversible capacity loss is compensated, but residual lithium oxide by-products remain that cause oxygen gas generation and electrode gelation

Engineering Contradiction:
Improveirreversible capacityVSAvoidoxygen gas generation and electrode gelation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The harmful residual lithium oxide by-products are extracted and removed from the final additive product through a multi-step preparation process. The method separates the lithium oxide formation step from the final product, allowing it to be eliminated before the additive is applied to the cathode, thus preventing oxygen gas generation and electrode gelation while maintaining high irreversible capacity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The preparation process utilizes parameter changes during calcination - specifically controlling temperature and atmosphere conditions - to transform the chemical state of lithium oxide. By adjusting calcination parameters, lithium oxide is converted into stable lithium carbonate or other non-harmful compounds, eliminating the harmful effects while preserving the irreversible capacity functionality of the additive.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If non-carbon anode materials like silicon or tin are used to increase battery capacity, then the energy density is improved, but the initial efficiency is low causing large lithium consumption and irreversible capacity loss

Engineering Contradiction:
Improvebattery capacityVSAvoidirreversible capacity loss
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The cathode additive is designed to self-regulate the lithium distribution in the battery. During the first charge-discharge cycle, the additive automatically provides the necessary lithium ions to compensate for the irreversible capacity loss of non-carbon anode materials, without requiring external intervention or additional lithium sources, thus improving initial efficiency while maintaining high capacity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The additive employs composite material structure combining multiple metal oxides (such as nickel oxide, cobalt oxide, and manganese oxide) in specific ratios. This composite structure provides synergistic effects that enhance the irreversible capacity while improving the overall electrochemical performance and initial efficiency of the battery system using non-carbon anode materials.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new cathode additive significantly reduces oxygen gas generation and electrode gelation, enhancing battery capacity and stability by minimizing residual by-products, thereby improving the overall performance and lifespan of lithium secondary batteries.

Implementation Method 1

reducing residual lithium oxide through additional calcination with a cobalt precursor

Methodology Applied
Scientific EffectCalcination: Heat Treatment

Implementation Method 2

forming a single particulate complex with improved stability and capacity

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS11621423B2Additive for cathode, method for preparing the same, cathode including the same, and lithium secondary battery including the same
Publication Date: 2023.04.04 LG ENERGY SOLUTION LTD
  • US11621423B2 patent drawing
  • US11621423B2 patent drawing
  • US11621423B2 patent drawing

AI summary

The present disclosure relates to a cathode additive of a lithium secondary battery, and a method for preparing the same. The cathode additive exhibits high irreversible capacity, and may be effectively applied to a battery using an anode material having high energy density. In one embodiment, the cathode additive includes a compound represented by the following Chemical Formula 1:y(Li2Ni1-xMxO2)-z(Li6Co1-xMxO4)   [Chemical Formula 1]