Positive Electrode Active Material with Charge Transport Channels

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Solution Overview

Problem

High-Ni-type lithium composite oxides used in lithium secondary batteries face issues with increased resistance and deteriorated lifetime characteristics as Ni content increases.

Innovation Solution

A positive electrode active material is developed with secondary particles that have a first concentration gradient section where the concentration of nickel, cobalt, and manganese increases, and a second concentration gradient section where the concentration decreases, forming a charge transport channel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If Ni content is increased to improve energy density and output characteristics, then capacity increases, but resistance characteristics deteriorate

Engineering Contradiction:
Improveenergy densityVSAvoidresistance characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating a concentration gradient structure where the surface region has different composition (higher Mn content) compared to the inner region (higher Ni content). This allows the surface to provide stability and lower resistance while the interior maintains high capacity, thus resolving the contradiction between energy density and resistance characteristics.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining different metal elements (Ni, Co, Mn) in a gradient distribution within the same particle structure. The composite structure with varying local compositions enables simultaneous achievement of high energy density from Ni-rich interior and good resistance characteristics from Mn-rich surface.

Inventive Principle:
Principle #40Composite materials

2Productivity

If Ni content is increased to improve output characteristics, then discharge capacity increases, but lifetime characteristics deteriorate

Engineering Contradiction:
Improvedischarge capacityVSAvoidlifetime characteristics
Core Design Contradiction:
ProductivityVSDuration of action of moving object

Solution Approach 1:

The concentration gradient structure with Mn-enriched surface and Ni-enriched interior allows the surface to protect the high-capacity Ni core during cycling. The Mn-rich surface provides structural stability that extends lifetime while the Ni-rich interior delivers high discharge capacity, resolving the contradiction between productivity and duration.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If cation mixing between Li and transition metal increases, then synthesis becomes difficult, but rate characteristics improve

Engineering Contradiction:
Improvesynthesis difficultyVSAvoidrate characteristics
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent changes the compositional parameters by creating a gradient structure where transition metal content varies from surface to interior. This parameter variation allows optimization of both synthesis ease (by controlling surface composition) and rate characteristics (by maintaining appropriate Ni content in interior), resolving the contradiction between ease of manufacture and speed.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formation of charge transport channels in the positive electrode active material improves resistance characteristics and enhances electrochemical performance, including lifetime and efficiency characteristics.

Implementation Method 1

a lithium secondary battery storing electrical energy due to a difference in chemical potential when lithium ions are intercalated/deintercalated into/from a positive electrode and a negative electrode

Methodology Applied
Scientific EffectIntercalation/Deintercalation:

Implementation Method 2

materials facilitating an electrochemical reaction at a positive electrode and a negative electrode

Methodology Applied
Scientific EffectElectrochemical reaction:

Implementation Method 3

a first concentration gradient section in which a concentration of at least one selected from nickel, cobalt and manganese in the secondary particle increases and a second concentration gradient section in which the concentration decreases, along the circumferential surface of the secondary particle, thereby a charge transport channel may be formed in the positive electrode active material

Methodology Applied
Scientific EffectCharge transport: Conduction (electrical)

Data Source

PatentEP3808707B1Positive electrode active material and lithium secondary battery comprising the same
Publication Date: 2025.02.19 ECOPRO BM CO LTD
  • EP3808707B1 patent drawingFigure 1~2
  • EP3808707B1 patent drawingFigure 3~5
  • EP3808707B1 patent drawingFigure 6~8

AI summary

The present invention relates to a positive electrode active material and a lithium secondary battery using a positive electrode containing the positive electrode active material. More particularly, the present invention relates to a positive electrode active material that is able to solve a problem of increased resistance according to an increase in Ni content by forming a charge transport channel in a lithium composite oxide and a lithium secondary battery using a positive electrode containing the positive electrode active material.