Nickel-Rich Cathode Material With Cobalt Gradient and Surface Coating

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Solution Overview

Problem

Nickel-rich cathode materials for lithium-ion batteries suffer from poor cycle performance and low safety due to inadequate coating and internal impedance issues, limiting their energy density and stability.

Innovation Solution

A lithium-nickel composite oxide particle with a lithium cobalt oxide coating layer and a gradient distribution of cobalt elements, where the cobalt content is reduced from the surface to the center, enhancing crystal structure stability and ion conductivity, and prepared through a method involving coating and sintering in an oxygen atmosphere.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If nickel rich material is used to increase energy density, then energy density is improved, but cycle performance and safety deteriorate

Engineering Contradiction:
Improveenergy densityVSAvoidcycle performance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies local quality by creating a gradient distribution of cobalt elements within the lithium-nickel composite oxide particle, where the cobalt content varies from the surface to the center. This gradient structure provides different local compositions optimized for specific functions: surface regions with higher cobalt content for stability and safety, and inner regions with lower cobalt content for high capacity, thereby resolving the contradiction between energy density and cycle performance

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining lithium-nickel composite oxide with cobalt elements distributed in a gradient manner within the particle structure. This composite approach allows the material to simultaneously exhibit high energy density characteristics from the nickel-rich core and improved cycle performance from the cobalt-modified regions, effectively addressing the reliability issue while maintaining high energy density

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If nickel rich material is used to increase energy density, then energy density is improved, but safety deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidsafety
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The gradient distribution of cobalt elements creates local quality variations where surface and near-surface regions have higher cobalt content to enhance safety characteristics such as thermal stability and structural integrity, while the core maintains high nickel content for energy density, thus resolving the safety contradiction

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cobalt elements are pre-distributed within the lithium-nickel composite oxide particle before battery operation through the controlled synthesis process. This preliminary action of incorporating cobalt in a gradient distribution ensures that safety-enhancing regions are already in place to prevent harmful reactions and maintain structural stability during battery cycling and thermal events

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If uniform coating is applied to improve surface stability, then surface stability is improved, but internal impedance issues persist

Engineering Contradiction:
Improvesurface stabilityVSAvoidinternal impedance
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent implements local quality by creating a gradient distribution of cobalt elements where the concentration varies spatially from surface to center. This gradient structure provides enhanced surface stability through cobalt enrichment at the surface while simultaneously addressing internal impedance issues by maintaining appropriate nickel content and conductivity in the inner regions, eliminating the need for complex multi-layer coatings

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves the rate capability and cycle stability of the cathode material, ensuring high safety and energy density while maintaining high nickel content, facilitating large-scale industrial production.

Implementation Method 1

a cobalt element is distributed inside the lithium-nickel composite oxide particle

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

an outer surface of the lithium-nickel composite oxide particle is coated with a lithium cobalt oxide (lithium cobaltate) coating layer

Methodology Applied
Scientific EffectDeposition: Deposition (physical)

Implementation Method 3

sintering the coated material under an oxygen atmosphere to obtain the cathode material

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS20240162421A1Positive electrode material and preparation method therefor, positive electrode plate, and battery
Publication Date: 2024.05.16 SHENZHEN CITY BATTERY NANOMETER TECH
  • US20240162421A1 patent drawing
  • US20240162421A1 patent drawing
  • US20240162421A1 patent drawing

AI summary

The present disclosure relates to the technical field of cathode materials, and provides a cathode material and a preparation method therefor, a cathode sheet, and a battery. The preparation method includes the following steps: coating the surface of spherical nickel hydroxide with a lithium compound, a divalent cobalt compound, a trivalent cobalt compound, and an optional compound M, and then carrying out primary sintering on the coated material under an oxygen atmosphere, wherein the molar content of the trivalent cobalt compound in the cobalt compound is 50%-85%.