Cathode Active Material Coating for Battery Capacity and Cycle Retention

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Solution Overview

Problem

Lithium secondary batteries face challenges in achieving improved initial discharge capacities and cycle retention rates as their application fields expand.

Innovation Solution

A positive electrode active material for lithium secondary batteries is developed, comprising Li, Ni, and an element X with a specific coating on lithium metal composite oxide particles, where the coating contains elements like Al, Ti, Nb, Zr, P, B, Mg, Ba, Si, Sn, or W, with precise abundance and distribution measured by X-ray photoelectron spectroscopy and scanning electron microscope-energy dispersive X-ray spectroscopy, ensuring optimal surface composition and structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a coating layer containing tungsten is applied on the surface of lithium-nickel composite oxide particles, then the initial discharge capacities and cycle retention rates are improved, but the manufacturing precision and surface composition control become more complex

Engineering Contradiction:
Improvecycle retention rateVSAvoidsurface composition control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by precisely controlling the atomic ratio of element X to lithium (Xat/Liat) within a specific range (0.05 to 0.50) and controlling the standard deviation of element X distribution (σx) to be 15.0 or less. These quantitative parameter specifications enable systematic optimization of the coating composition to achieve both improved cycle retention rates and controlled surface composition, resolving the technical contradiction between reliability and manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by focusing the coating modification specifically on the surface region of the lithium metal composite oxide particles rather than the bulk material. The coating layer is designed to contain element X with controlled abundance and distribution specifically at the particle surfaces, creating localized compositional differences that improve electrochemical performance while maintaining control over the overall material properties.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If the coating contains element X with high abundance near the surface, then the initial discharge capacity increases, but the uniformity of element X distribution across particles decreases

Engineering Contradiction:
Improveabundance of element X near surfaceVSAvoiduniformity of element X distribution
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent resolves this contradiction by establishing an optimal parameter range for the atomic ratio Xat/Liat (0.05 to 0.50) and setting a maximum standard deviation σx ≤ 15.0. This quantitative control ensures that sufficient element X is present at the surface to enhance initial discharge capacity while maintaining uniform distribution across particles, preventing both deficiency and excessive variability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enhances the initial discharge capacities and cycle retention rates of lithium secondary batteries, providing better performance and longevity.

Implementation Method 1

containing particles including a coating on a surface of a lithium metal composite oxide, in which the coating contains the element X

Methodology Applied
Scientific EffectSurface coating: Coatings

Implementation Method 2

Xat is an abundance of the element X near the surface of the particle, which is measured by X-ray photoelectron spectroscopy

Methodology Applied
Scientific EffectX-ray photoelectron spectroscopy: Photoelectric Effect

Implementation Method 3

σx is a standard deviation calculated from the abundances of the element X near the surfaces of a plurality of the particles, which is measured by scanning electron microscope-energy dispersive X-ray spectroscopy

Methodology Applied
Scientific EffectEnergy dispersive X-ray spectroscopy: X-Ray

Implementation Method 4

In the X-ray diffraction measurement using CuKα rays, two diffraction peaks are present within a range of 2θ=38.5±1°

Methodology Applied
Scientific EffectX-ray diffraction: Bragg Diffraction

Data Source

PatentUS20230387402A1Positive-electrode active material for lithium secondary battery, positive electrode for lithium secondary battery, and lithium secondary battery
Publication Date: 2023.11.30 SUMITOMO METAL MINING CO LTD
  • US20230387402A1 patent drawing
  • US20230387402A1 patent drawing

AI summary

A positive electrode active material for a lithium secondary battery, containing at least Li, Ni, and an element X, containing particles including a coating on a surface of a lithium metal composite oxide, in which the coating contains the element X, the element X is one or more elements selected from the group consisting of Al, Ti, Nb, Zr, P, B, Mg, Ba, Si, Sn, and W, and a formula (1) and a formula (2) are satisfied.0.20≤Xat/Liat  (1)σX≤13.0  (2)