Lithium Carbonate Cathode Coating for Halide Solid Electrolytes

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Solution Overview

Problem

Existing all-solid-state batteries face inefficiencies in charge and discharge due to oxidative decomposition of halide solid electrolytes, leading to reduced interfacial conductivity and increased resistance.

Innovation Solution

A positive electrode material comprising a positive electrode active material, a solid electrolyte represented by the composition formula LiαMβXγ, and a coating material containing lithium carbonate, which limits electron transfer and prevents oxidative decomposition of the solid electrolyte.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If halide solid electrolyte is used in all-solid-state battery, then ionic conductivity is improved, but oxidative decomposition occurs leading to reduced charge-discharge efficiency

Engineering Contradiction:
Improvecharge-discharge efficiencyVSAvoidoxidative decomposition
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

An artificial protective coating layer is applied to the surface of the positive electrode active material. This coating layer acts as an intermediary barrier that prevents direct contact between the halide solid electrolyte and the positive electrode active material, thereby blocking the oxidative decomposition reaction while maintaining ionic conductivity for battery operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If coating material is applied to prevent oxidative decomposition, then charge-discharge efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvecharge-discharge efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The coating layer thickness is precisely controlled within a specific range (1-100 nm) to optimize performance. By adjusting this critical parameter, the coating provides sufficient protection against oxidative decomposition while remaining thin enough to maintain ionic conductivity and avoid excessive structural complexity.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If coating layer thickness is increased to improve protection, then oxidative decomposition prevention is enhanced, but ionic conductivity decreases

Engineering Contradiction:
Improveoxidative decomposition preventionVSAvoidionic conductivity
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The coating layer thickness is optimized within the range of 1-100 nm. This precise parameter control ensures the coating is thick enough to provide effective protection against oxidative decomposition while remaining thin enough to allow sufficient ionic conductivity for efficient battery operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed configuration enhances the charge and discharge efficiency of batteries by reducing side reactions and interfacial resistance, thereby improving energy density and power characteristics.

Implementation Method 1

oxidative decomposition of halide solid electrolytes, leading to reduced interfacial conductivity and increased resistance

Methodology Applied
Scientific EffectOxidative decomposition: Oxidation

Data Source

PatentUS12224430B2Positive electrode material and battery
Publication Date: 2025.02.11 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US12224430B2 patent drawing
  • US12224430B2 patent drawing

AI summary

A positive electrode material contains at least one positive electrode active material, a solid electrolyte, and a coating material. The solid electrolyte is represented by formula (1),LiαMβXγ  (1)where α, β, and γ are each independently a value greater than 0, M includes at least one element selected from the group consisting of non-Li metals and metalloids, and X includes at least one selected from the group consisting of F, Cl, Br, and I. The coating material covers the surface of the positive electrode active material and contains lithium carbonate.