Phosphorus Coating Composition for Low-Resistance Cathode Particles
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Solution Overview
Problem
Existing all-solid-state batteries face challenges in reducing initial resistance and post-endurance-test resistance increment, particularly in sulfide-type batteries, where conventional coating films like Li3PO4 increase initial resistance while niobium compounds lead to high post-endurance-test resistance.
Innovation Solution
A composite particle with a phosphorus compound coating film is used, where the coating film covers the positive electrode active material particle, with a specific composition ratio of lithium to phosphorus (CLi/CP ≤ 2.5) and a high covering rate, achieved by a coating liquid containing diphosphorus pentoxide in a mass fraction of 72% or more, to decrease initial resistance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a conventional coating film material like Li3PO4 is used, then the coating film provides protection, but the initial resistance increases
Solution Approach 1:
The patent changes the chemical composition parameters of the coating film by using phosphorus compounds with specific Li/P ratio (CLi/CP ≤ 2.5) instead of conventional Li3PO4. This parameter change reduces initial resistance while maintaining protective functions, directly resolving the contradiction between protection and resistance.
Solution Approach 2:
The patent employs composite coating materials containing phosphorus compounds combined with specific ratios of lithium compounds. This composite approach creates a coating film that simultaneously achieves low initial resistance and effective protection, overcoming the limitations of single-material coatings like Li3PO4.
2Object-affected harmful factors
If a niobium compound coating film (LiNbO3) is used, then initial resistance decreases, but post-endurance-test resistance increment increases
Solution Approach 1:
The patent changes the material composition from niobium compounds to phosphorus compounds with controlled Li/P ratios. This parameter change achieves both low initial resistance and minimal resistance increment after endurance tests, resolving the time-dependent performance contradiction.
Solution Approach 2:
The patent uses phosphorus compounds that form stable, durable coating films replacing niobium compounds. Although phosphorus compounds may have different initial properties, they provide sustained performance over time with minimal resistance increment, effectively addressing the duration-based contradiction.
3Object-affected harmful factors
If the particle surface composition ratio (CLi/CP) is increased to improve Li-ion conductivity, then initial resistance decreases, but the covering rate decreases
Solution Approach 1:
The patent optimizes the CLi/CP ratio to be 2.5 or less, finding the optimal balance point where both adequate Li-ion conductivity (low initial resistance) and high covering rate are achieved. This precise parameter optimization resolves the contradiction between conductivity and coverage.
Solution Approach 2:
The patent applies phosphorus compounds with controlled lithium content to achieve sufficient Li-ion conductivity without excessive lithium that would reduce covering rate. This partial action approach maintains the right balance between conductivity requirements and coverage efficiency.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively decreases initial resistance and post-endurance-test resistance increment, maintaining high lithium-ion conductivity and covering rates, thereby enhancing battery performance.
Implementation Method 1
a coating film that includes a phosphorus compound tends to have a small post-endurance-test resistance increment
Implementation Method 2
By using X-ray photoelectron spectroscopy (XPS), it is possible to identify the composition of a particle surface
Data Source
AI summary
A composite particle includes a positive electrode active material particle and a coating film. The coating film covers at least part of a surface of the positive electrode active material particle. The coating film includes a phosphorus compound. The composite particle satisfies a relationship of “CLi/CP≤2.5”. “CLi” represents a concentration of Li element measured by XPS. “CP” represents a concentration of P element measured by XPS.


