Cathode Active Material Crystal Ratios for Stable High-Power Batteries

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Solution Overview

Problem

Lithium metal oxides used as cathode active materials in lithium secondary batteries face issues with uniformity, thermal and mechanical stability, leading to degraded life-span properties and operational reliability, especially when designed for high power compositions.

Innovation Solution

A cathode active material with a specific crystallite size ratio of (003) to (110) and (104) planes, ranging from 0.7 to 2.0 and 0.7 to 1.7 respectively, is developed, maintaining crystal structure stability and controlling lithium ion migration, using a lithium transition metal oxide with high nickel content and potentially manganese, and incorporating sulfur to enhance stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If lithium metal oxide is designed to have high power composition, then power and capacity are improved, but uniformity, thermal and mechanical stability of particles deteriorate

Engineering Contradiction:
Improvepower and capacityVSAvoiduniformity, thermal and mechanical stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by precisely controlling the crystallite size ratios of different crystal planes ((003)/(110) and (003)/(104) ratios between 0.7-2.0). This parameter control enables the material to achieve high power and capacity while maintaining particle stability, directly resolving the contradiction between power enhancement and stability deterioration

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite material strategy by creating a lithium transition metal oxide with specific crystalline structure characteristics. The controlled crystallite size ratio creates a composite-like structure that combines high power properties with enhanced stability, preventing particle degradation while maintaining high performance

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high power composition is designed, then capacity increases, but life-span properties and operational reliability degrade

Engineering Contradiction:
ImprovecapacityVSAvoidlife-span properties and operational reliability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the structural parameters by controlling crystallite size ratios to maintain structural integrity during charge-discharge cycles. This enables high capacity operation while preserving reliability and life-span properties through sustained structural stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies beforehand cushioning by pre-establishing a stable crystalline structure with controlled crystallite size ratios before operation. This pre-optimized structure acts as a cushion against degradation during high-power operation, maintaining reliability and life-span properties even under demanding conditions

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the structural stability and lithium ion mobility, maintaining high capacity and power while preventing cracks and resistance increase, even under high-temperature conditions.

Implementation Method 1

a ratio of a crystallite size of a (003) plane to a crystallite size of a (110) plane measured by an X-ray diffraction (XRD) analysis is in a range from 0.7 to 2.0

Methodology Applied
Scientific EffectX-ray diffraction: X-Ray

Data Source

PatentUS20250219074A1Cathode active material for lithium secondary battery, cathode for lithium secondary battery and lithium secondary battery
Publication Date: 2025.07.03 SK ON CO LTD
  • US20250219074A1 patent drawing

AI summary

A cathode active material for a lithium secondary battery has a structure of a lithium transition metal oxide. A ratio of a crystallite size of a (003) plane to a crystallite size of a (110) plane measured by an X-ray diffraction (XRD) analysis is in a range from 0.7 to 2.0, and a ratio of the crystallite size of the (003) plane to a crystallite size of a (104) plane measured by the XRD analysis is in a range from 0.7 to 2.0. A cathode for a lithium secondary battery and a lithium secondary battery include the cathode active material for a lithium secondary battery.