Compact Cathode Drive Unit with Overlapping Fluid Conduits

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Solution Overview

Problem

There is a need for compact and efficient cathode drive units in sputtering installations that can reliably support rotatable targets under heavy mechanical loads and maintain vacuum integrity, while minimizing space requirements and costs.

Innovation Solution

A device with a main body featuring orthogonal first and second fluid conduits that overlap in projection, allowing for a compact design by extending radially outward from the rotational axis, providing coolant and receiving fluid from the rotatable target, and maintaining a closed coolant circuit to manage heat and support the target effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the cathode drive unit is designed with conventional fluid conduit arrangements, then the structural integrity and cooling function are maintained, but the space requirements increase and compactness is reduced

Engineering Contradiction:
Improvespace requirementsVSAvoidstructural integrity
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent applies dimensional optimization by arranging fluid conduits in three-dimensional space with overlapping projections onto the rotational axis plane. This allows the first and second fluid conduits to occupy different axial positions while maintaining compact radial footprint, effectively utilizing spatial dimensions to reduce overall volume without compromising structural integrity or cooling functionality

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the cathode drive unit is made compact to reduce space requirements, then cost and space efficiency improve, but the ability to reliably bear heavy mechanical loads over long periods may be compromised

Engineering Contradiction:
Improvespace requirementsVSAvoidmechanical load bearing capacity
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The patent merges multiple functions into the compact cathode drive unit structure. The fluid conduits are integrated directly into the drive unit housing, and the overlapping projection arrangement allows both cooling fluid pathways to be contained within a reduced volume. This integration eliminates the need for separate external cooling systems, achieving compactness while maintaining full mechanical load bearing capacity through the unified structural design

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If conventional fluid conduit arrangements are used, then cooling function is provided, but the device complexity and space occupation increase

Engineering Contradiction:
Improvecooling functionVSAvoidconduit arrangement complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent utilizes axial positioning to differentiate the first and second fluid conduits. By arranging conduits at different axial coordinates with overlapping radial projections, the design provides separate cooling pathways (maintaining cooling function) while reducing the radial space required. This dimensional arrangement simplifies the overall conduit configuration compared to traditional side-by-side radial arrangements

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a compact, space-efficient, and cost-effective cathode drive unit that supports rotatable targets during sputtering, enhancing deposition rates and prolonging service life by effectively managing mechanical loads and maintaining vacuum conditions.

Implementation Method 1

a first fluid conduit in the main body for receiving a fluid from the rotatable target and a second fluid conduit in the main body for providing the fluid to the rotatable target, wherein the projection of the second fluid conduit onto a projection plane that extends in direction of the rotational axis lies within the projection of the first fluid conduit onto the projection plane

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentEP2372744B1Device for supporting a rotatable target and sputtering installation
Publication Date: 2016.01.13 APPLIED MATERIALS INC
  • EP2372744B1 patent drawingFigure 1
  • EP2372744B1 patent drawingFigure 2
  • EP2372744B1 patent drawingFigure 3

AI summary

A device (100) for supporting a rotatable target (10) and deposition apparatus (200) having such a device (100) are provided. The device includes a main body (110), a first fluid conduit (131) in the main body (110) for receiving a fluid from the rotatable target (10), and a second fluid conduit (132) in the main body (110) for providing the fluid to the rotatable target (10). The projections of the first fluid conduit (131) and the second fluid conduit (132) onto a projection plane that extends in the direction of the rotational axis (50) of the rotatable target (10) overlap each other.