Positive Electrode Active Material With Li-Replenishing Surface Layer

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Solution Overview

Problem

Non-aqueous electrolyte secondary batteries face a significant increase in resistance after initial charge and discharge due to the reaction of highly active LiNiO2 with the electrolyte, leading to capacity retention issues.

Innovation Solution

A positive electrode active material comprising a first lithium transition metal composite oxide with a surface modification layer and a second lithium transition metal composite oxide, where the second oxide serves as a Li replenishing agent, is used to retard the increase in resistance by protecting the second oxide from the electrolyte.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If Li2NiO2 is used as a Li replenishing agent in the positive electrode, then sufficient Li ions are supplied to the negative electrode during initial charging, but LiNiO2 reacts with the electrolyte and increases resistance after repeated charge and discharge

Engineering Contradiction:
ImproveLi ion supplyVSAvoidresistance increase
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A surface modification layer comprising at least one element selected from Sr, Ca, Nb, Si, and Al is formed on the Li2NiO2 particles. This intermediary layer acts as a protective barrier between the highly active LiNiO2 and the electrolyte, preventing harmful reactions while allowing Li ion transport, thus resolving the contradiction between Li ion supply and resistance increase

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The positive electrode active material is designed as a composite system combining Li2NiO2 particles with a surface modification layer containing specific elements (Sr, Ca, Nb, Si, or Al). This composite structure maintains the high Li ion supply capability of Li2NiO2 while the surface layer provides chemical stability and prevents electrolyte decomposition, thereby reducing resistance increase during cycling

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20230335711A1Positive electrode active material for nonaqueous electrolyte secondary batteries, and nonaqueous electrolyte secondary battery
Publication Date: 2023.10.19 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20230335711A1 patent drawing
  • US20230335711A1 patent drawing

AI summary

A positive electrode active material according to the present invention contains first and second lithium-transition metal complex oxides at respective predetermined proportions. The first lithium-transition metal complex oxide includes a core containing at least Li, Ni, and M1 (M1 is at least one element selected from the group consisting of Mn, W, Mg, Mo, Nb, Ti, Si, and Al), and a surface modification layer that is present at least on the surface of the core. The surface modification layer includes M2 (M2 is at least one element selected from the group consisting of Sr, Ca, W, Mg, Nb, and Al). The second lithium-transition metal complex oxide includes at least a compound represented by general formula LiaNibM31-bO2 (in the formula. 1.5≤a≤2.5 and 0.95≤b≤1 are satisfied, and M3 is at least one element selected from the group consisting of Cu, Sr, Ca, Nb, Si, and Al).