LiNi0.5Mn0.5-x-yCoxMgyO2 Cathode Material for High-Rate Lithium Batteries

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Solution Overview

Problem

Lithium ion batteries using LiCoO2 as cathode active material face thermal instability, toxicity, and cobalt limitations, while alternatives like LiNi0.5Mn0.5O2 suffer from poor rate capacity, which is inadequate for high-rate discharge applications.

Innovation Solution

A cathode active material represented by the formula LiNi0.5Mn0.5-x-yCoxMgyO2 is developed, with a layered structure and improved thermal stability, synthesized through a method involving the co-precipitation of nickel, manganese, cobalt, and magnesium sources, followed by calcination with a lithium source at controlled temperatures to enhance rate capability and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If LiNi0.5Mn0.5O2 is used as cathode active material, then cost is reduced and thermal stability is improved, but rate capacity deteriorates

Engineering Contradiction:
ImprovecostVSAvoidrate capacity
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the inner core region and outer shell region have different compositions. The core maintains high Ni content for capacity while the shell has modified composition for stability and rate performance. This is achieved through controlled co-precipitation and calcination processes that create radial composition gradients, allowing different regions to serve different functional purposes.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining multiple elements (Ni, Mn, Co, Mg) in a layered oxide structure with formula LiNi0.5-Mn0.5-MCoxMgyO2. The composite nature allows synergistic effects where each element contributes specific properties: Ni provides capacity, Mn provides stability, Co enhances rate performance, and Mg further stabilizes the structure. The layered composite structure enables both high capacity and good rate capability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If LiCoO2 is used as cathode active material, then high capacity and lifespan are achieved, but thermal instability and toxicity increase

Engineering Contradiction:
ImprovelifespanVSAvoidthermal instability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the harmful thermal instability associated with LiCoO2 by reducing cobalt content and replacing it with safer elements like Mn, Co (in controlled amounts), and Mg. The invention removes the excessive cobalt that causes thermal issues while retaining enough to maintain electrochemical performance. This extraction of the harmful element allows the material to achieve long lifespan without the thermal instability problems of conventional LiCoO2.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces expensive and problematic cobalt with cheaper and safer alternatives (Mn, Mg, and controlled Co amounts). While pure Mn-based materials may have stability issues, the controlled substitution strategy creates a material that achieves both cost reduction and improved thermal stability while maintaining acceptable lifespan through the synergistic composite structure.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Quantity of substance

If LiNi0.5Mn0.5O2 is used as cathode active material, then specific capacity is improved, but rate capability deteriorates

Engineering Contradiction:
Improvespecific capacityVSAvoidrate capability
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent applies parameter changes by systematically varying the composition parameters (x and y in LiNi0.5-Mn0.5-MCoxMgyO2) to optimize both capacity and rate performance. The invention also changes structural parameters through controlled calcination temperature and atmosphere, creating a layered structure with optimal interlayer spacing for ion transport. These parameter adjustments enable the material to achieve high specific capacity while maintaining good rate capability through improved electrochemical kinetics.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting cathode active material exhibits improved rate capability and thermal stability, maintaining high capacity retention and structural integrity during cycling and high-temperature operations, effectively addressing the limitations of existing materials.

Implementation Method 1

adding a precipitant into the liquid solution to co-precipitate the Ni2+, Mn2+, Co2+, and Mg2+, thereby achieving a coprecipitation

Methodology Applied
Scientific EffectCoprecipitation: Coprecipitation

Implementation Method 2

heating the coprecipitation mixed with a lithium (Li) source at a temperature of about 600° C. to about 900° C.

Methodology Applied
Scientific EffectCalcination: Heat Treatment

Data Source

PatentUS8431050B2Cathode active material for lithium battery and method for making the same
Publication Date: 2013.04.30 HON HAI PRECISION INDUSTRY CO LTD
  • US8431050B2 patent drawing
  • US8431050B2 patent drawing
  • US8431050B2 patent drawing

AI summary

The present disclosure relates to a cathode active material for lithium battery including a metal oxide represented by a formula of LiNi0.5Mn0.5-x-yCoxMgyO2, wherein 0.05≦x≦0.15 and 0.01≦y≦0.1. The present disclosure also relates to a method for making a cathode active material including steps of dissolving Ni, Mn, Co, and Mg sources to the liquid solvent at a molar ratio of Ni/Mn/Co/Mg=0.5/(0.5−x−y)/x/y, wherein 0.05≦x≦0.15, and 0.01≦y≦0.1 to achieve a liquid solution, adding a precipitant into the liquid solution, to achieve a coprecipitation, separating the coprecipitation from the liquid solution, and heating the coprecipitation mixed with a Li source at a temperature of about 600° C. to about 900° C.