Cathode-Ray UV Light Source With Phosphor Target for Mercury-Free UVC

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Solution Overview

Problem

Existing UV light sources for sterilization, such as low pressure mercury vapor lamps and LEDs, face inefficiencies, high costs, and environmental hazards due to mercury use, while pulsed Xenon lamps are expensive and require filtering.

Innovation Solution

A cathode-ray ultraviolet light source utilizing an elongated glass envelope with an electron gun, target, and focusing mechanism to produce UVC light efficiently without mercury, using phosphor materials and reflective metal films to emit UV light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If low pressure mercury vapor lamps are used to produce UVC light, then energy efficiency and cost effectiveness are improved, but environmental hazards and toxicity increase due to mercury use

Engineering Contradiction:
Improveenergy efficiencyVSAvoidenvironmental hazard
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The invention extracts and eliminates mercury from the UVC light generation process by using a cathode-ray tube with phosphor coating instead of mercury vapor, thereby removing the environmental hazard while maintaining energy efficiency through electron-beam excitation of phosphor materials

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the physical parameter of the light source from mercury vapor phase to solid phosphor material, fundamentally altering the generation mechanism from thermal excitation of gas to electron-beam excitation of solid-state phosphors, achieving both energy efficiency and environmental safety

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If pulsed Xenon lamps are used to produce UVC light, then a wide spectrum of UV light is achieved, but cost increases and filtering requirements are imposed

Engineering Contradiction:
Improvespectrum widthVSAvoidfiltering requirement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention applies local quality by coating specific regions of the cathode-ray tube interior with phosphor materials that emit at desired UVC wavelengths, allowing targeted UVC generation without the need for broad-spectrum filtering, thus simplifying device complexity while maintaining spectral effectiveness

Inventive Principle:
Principle #3Local quality

3Object-affected harmful factors

If light Emitting Diodes are used to produce UVC light, then mercury-free operation is achieved, but efficiency and capacity are reduced

Engineering Contradiction:
Improvemercury-free operationVSAvoidlight output capacity
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The invention introduces phosphor material as an intermediary between the electron beam and UVC light generation, where the phosphor converts electron beam energy into UVC photons with high efficiency, achieving both mercury-free operation and high light output capacity through this intermediate conversion process

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cathode-ray UV light source provides efficient and cost-effective UVC light production without hazardous materials, offering controlled beam angles and emission patterns for sterilization and covert communication.

Implementation Method 1

an electron gun positioned within the evacuated volume proximate to the first end and being capable of developing an electron beam

Methodology Applied
Scientific EffectElectron beam: Electron Beam

Implementation Method 2

directing an electron beam to reflective metal film covering a phosphor in an evacuated glass envelope and emitting ultraviolet light from the phosphor

Methodology Applied
Scientific EffectCathodoluminescence: Cathodoluminescence

Implementation Method 3

a target disposed within the evacuated volume between the first and second end of the glass envelope, the target comprising a phosphor material covered with a reflective metal film

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12542268B2Cathode-ray tube ultraviolet light source
Publication Date: 2026.02.03 BRETSCHNEIDER ERIC C
  • US12542268B2 patent drawing
  • US12542268B2 patent drawing
  • US12542268B2 patent drawing

AI summary

A cathode-ray ultraviolet light source comprising: an elongated glass envelope having a first end and second end, the glass envelope defining an evacuated volume; an electron gun positioned within the evacuated volume proximate to the first end and being capable of developing an electron beam; a target disposed within the evacuated volume between the first and second end of the glass envelope, the target comprising a phosphor material covered with a reflective metal film; and an electron beam focusing and deflecting mechanism disposed within the evacuated volume between the electron gun and the target to direct the electron beam towards the reflective metal film of the target.