Positive Electrode Material Resistivity for Safer Li-Ion Batteries

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Solution Overview

Problem

Lithium-ion secondary batteries face challenges in achieving high discharge capacity, cycle performance, reliability, safety, and cost effectiveness due to limitations in positive electrode active materials.

Innovation Solution

A positive electrode active material with high volume resistivity, comprising lithium, a transition metal, an additive element, and oxygen, is developed to enhance safety and suppress discharge capacity degradation, featuring a layered rock-salt crystal structure and specific additive element distribution to stabilize the crystal structure during charge-discharge cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional positive electrode active materials are used to achieve high discharge capacity, then discharge capacity is improved, but safety deteriorates due to internal short circuits

Engineering Contradiction:
Improvedischarge capacityVSAvoidsafety
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating a positive electrode active material with non-uniform composition distribution, where additive elements are concentrated at specific regions (surface or interior) to provide localized safety functions while maintaining high discharge capacity in other regions. This spatial differentiation of material properties resolves the contradiction between overall capacity and localized safety requirements.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining multiple elements (lithium, transition metal M, additive elements, and oxygen) in a layered rock-salt crystal structure. The composite nature allows simultaneous achievement of high discharge capacity (through the active lithium and transition metal) and enhanced safety (through the additive elements that prevent internal short circuits), resolving the contradiction between these two opposing requirements.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If positive electrode active material is designed for high discharge capacity, then discharge capacity is improved, but cycle performance deteriorates due to crystal structure degradation

Engineering Contradiction:
Improvedischarge capacityVSAvoidcycle performance
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent applies parameter changes by precisely controlling the composition parameters (ratios of lithium, transition metal M, and additive elements) and crystal structure parameters (layered rock-salt structure with specific space group). These parameter optimizations enable the material to maintain both high discharge capacity and excellent cycle performance by preventing crystal structure degradation during repeated charge-discharge cycles.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The composite material structure with additive elements distributed in the layered rock-salt crystal lattice provides structural stabilization during cycling. The additive elements act as structural reinforcement that prevents degradation, allowing the material to maintain both high discharge capacity and long cycle life, resolving the contradiction between capacity and durability.

Inventive Principle:
Principle #40Composite materials

3Duration of action of stationary object

If additive elements are added to stabilize crystal structure, then cycle performance is improved, but discharge capacity deteriorates due to reduced active material content

Engineering Contradiction:
Improvecycle performanceVSAvoiddischarge capacity
Core Design Contradiction:
Duration of action of stationary objectVSQuantity of substance

Solution Approach 1:

The patent resolves this contradiction by applying local quality - concentrating additive elements at specific locations (such as surface regions or grain boundaries) where they provide maximum structural stabilization benefit. This localized addition minimizes the overall amount of additive elements needed, thereby preserving more active material content for high discharge capacity while still achieving excellent cycle performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent optimizes the concentration parameters of additive elements to achieve the minimum effective amount needed for crystal structure stabilization. By precisely controlling the additive element content within optimal ranges, the patent maintains both cycle performance improvement and high discharge capacity, resolving the contradiction between these two parameters.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240063387A1Positive electrode active material and secondary battery
Publication Date: 2024.02.22 SEMICON ENERGY LAB CO LTD
  • US20240063387A1 patent drawing
  • US20240063387A1 patent drawing
  • US20240063387A1 patent drawing

AI summary

A positive electrode active material having a high charge-discharge capacity and high safety and a secondary battery including the positive electrode active material are provided. The positive electrode active material includes lithium, a transition metal M, an additive element, and oxygen. The powder volume resistivity of the positive electrode active material is higher than or equal to 1.0×105 Ω·cm at a temperature of higher than or equal to 180° C. and lower than or equal to 200° C. and at a pressure of higher than or equal to 0.3 MPa and lower than or equal to 2 MPa. The median diameter of the positive electrode active material is preferably greater than or equal to 3 μm and less than or equal to 10 μm.