Cathode Material Screening Model for Low-Cobalt Nickel-Rich Batteries

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Solution Overview

Problem

The development of novel cathode materials for secondary batteries is hindered by the need to minimize cobalt content and maximize nickel capacity, which is costly and time-consuming, and existing technologies lack efficient methods for predicting the performance of potential materials.

Innovation Solution

An apparatus, method, and computer program that utilize a cathode active material prediction model to select and develop candidates with desired performance by preprocessing data-sets, generating prediction models, and identifying suitable materials based on predetermined structures and performance indicators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional nickel-rich layered cathode materials (NCM, NCA) are used to maximize nickel capacity, then high capacity is achieved, but cobalt content cannot be minimized and supply chain problems persist

Engineering Contradiction:
Improvenickel capacityVSAvoidsupply chain stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention changes the chemical composition parameters of the cathode material by introducing a fluorine-containing compound with the formula Li2-MxNi1+y-yx/2-y/4Fe3-y/4-y/8O3-Fz (where M is a transition metal). This parameter change allows achieving high nickel capacity (x ≥ 0.6) while incorporating fluorine (z > 0) to improve stability and reduce cobalt dependency, thus resolving the contradiction between maximizing nickel capacity and ensuring supply chain stability.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If novel cathode materials are developed through extensive experiments to minimize cobalt content, then low manufacturing cost is achieved, but development time and costs increase significantly

Engineering Contradiction:
Improvemanufacturing costVSAvoiddevelopment time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The invention applies preliminary action by conducting theoretical calculations (density functional theory) and preliminary experiments to identify the optimal fluorine-containing compound formula Li2-MxNi1+y-yx/2-y/4Fe3-y/4-y/8O3-Fz before full-scale development. This preliminary characterization of the compound's properties and performance allows the research team to proceed directly to targeted synthesis and testing, significantly reducing the time and cost of material development while ensuring low cobalt content (≤10 mol%).

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If fluorine content is increased to improve material stability, then guaranteed stability is achieved, but excess fluorine may degrade performance

Engineering Contradiction:
Improvematerial stabilityVSAvoidperformance consistency
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The invention precisely controls the fluorine content parameter (z) in the compound Li2-MxNi1+y-yx/2-y/4Fe3-y/4-y/8O3-Fz to be greater than 0 but within an optimized range. The patent specifies that fluorine content should be sufficient to improve stability but not excessive to avoid performance degradation. This optimized parameter setting resolves the contradiction by finding the optimal fluorine content that provides guaranteed stability while maintaining excellent electrochemical performance.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250005387A1Apparatus, method and computer program for screening cathode active material candidates for secondary batteries
Publication Date: 2025.01.02 FOUND OF SOONGSIL UNIV IND COOP
  • US20250005387A1 patent drawing
  • US20250005387A1 patent drawing
  • US20250005387A1 patent drawing

AI summary

The present disclosure relates to an apparatus for screening cathode active material candidates for secondary batteries, and may include a database constructing unit configured to receive a data-set labeled with properties of a cathode active material structure for secondary batteries; a pre-processing unit configured to pre-process a part of the data-set to a learning data-set; a prediction model generating unit configured to generate a cathode active material prediction model for predicting performance indicators of target materials that may be arranged to fit a predetermined structure based on the learning data-set; and a candidates generating unit configured to generate cathode active material candidates for secondary batteries based on a result of the cathode active material prediction model.