Positive Electrode Sheet Composition for Low-Gas High-Temperature Storage

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Solution Overview

Problem

Commercial lithium-manganese dioxide batteries exhibit poor electrochemical performance, including large weight loss, severe swelling, and increased internal resistance after high-temperature storage, failing to meet application requirements due to inadequate high-temperature storage stability.

Innovation Solution

A positive electrode sheet material using manganese dioxide with a specific surface area of 10 to 26 g/cm² as the positive active material, combined with a conductive agent having a specific surface area of 10 to 60 g/cm², and a binder, which suppresses secondary reactions and reduces gas generation, thereby improving high-temperature storage stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manganese dioxide with large specific surface area is used as positive active material, then electrochemical activity is improved, but high-temperature storage stability deteriorates due to increased catalytic activity causing side reactions and gas generation

Engineering Contradiction:
Improvehigh-temperature storage stabilityVSAvoidside reactions and gas generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the physical parameter of specific surface area of manganese dioxide from conventional large values to a controlled range of 10-26 m²/g. This parameter modification reduces the catalytic activity of manganese dioxide at high temperatures, thereby suppressing side reactions between the electrolyte and manganese dioxide, reducing gas generation, and improving high-temperature storage stability while maintaining acceptable electrochemical performance

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional positive electrode materials are used, then manufacturing simplicity is maintained, but battery performance deteriorates after high-temperature storage with severe swelling and weight loss

Engineering Contradiction:
Improvehigh-temperature storage stabilityVSAvoidbattery composition stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent modifies the specific surface area parameter of manganese dioxide to 10-26 m²/g, which fundamentally changes the material's catalytic behavior at high temperatures. This parameter change prevents severe battery swelling and composition degradation during high-temperature storage, maintaining battery integrity and performance stability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If high-temperature storage stability is improved by reducing manganese dioxide surface area, then electrochemical activity may be reduced, but the patent maintains acceptable performance through optimized surface area range

Engineering Contradiction:
Improvehigh-temperature storage stabilityVSAvoidelectrochemical activity
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent optimizes the specific surface area parameter to a specific range of 10-26 m²/g rather than simply minimizing it. This optimized parameter range strikes a balance between reducing high-temperature catalytic activity (improving storage stability) and maintaining sufficient electrochemical activity for acceptable battery performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery maintains original electrical performance and enhances high-temperature storage stability while maintaining high-current pulse performance, as evidenced by reduced swelling and weight loss, and minimal impact on discharge capacity.

Implementation Method 1

The specific surface area of the positive active material manganese dioxide is low, so that its catalytic activity in high-temperature storage is low, side reactions in an electrolyte can be suppressed

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20250266423A1Positive electrode sheet material, positive electrode sheet, and battery
Publication Date: 2025.08.21 EVE ENERGY CO LTD
  • US20250266423A1 patent drawing

AI summary

A positive electrode sheet material, a positive electrode sheet, and a battery are provided. The positive electrode sheet material includes a positive active material, a conductive agent, and a binder. The positive active material includes manganese dioxide having a specific surface area in a range of 10 g/cm2 to 26 g/cm2. The conductive agent includes a first conductive agent having a specific surface area in a range of 10 g/cm2 to 60 g/cm2.