Nickel-Cobalt Oxide Cathode Structure for Low-Polarization Batteries

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Solution Overview

Problem

Existing lithium-ion batteries face issues with increased nickel content leading to side reactions, particle cracking, and poor lithium ion diffusion due to large particle sizes, affecting cycle life and safety performance.

Innovation Solution

A lithium nickel cobalt oxide composite oxide cathode material with controlled peak separation (0.7≤α≤2.0) and a preparation method involving stepwise heating stages and constant temperature sintering to manage particle size, strength, and internal defects, enhancing lithium ion diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If nickel content in ternary cathode materials is increased to increase capacity, then the capacity of cathode materials is improved, but side reactions between materials and electrolyte solutions increase and particle cracking occurs

Engineering Contradiction:
ImprovecapacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the interior maintains high nickel content for capacity while the surface has modified composition and structure to reduce side reactions. The surface treatment creates a protective layer that locally changes the chemical environment at the particle surface, allowing high bulk nickel content without proportional increase in surface degradation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining high-nickel cathode material with surface coating layers or modifying the surface structure to create a composite system. This composite structure allows the bulk material to provide high capacity while the surface composite layer provides protection against side reactions and mechanical degradation.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If nickel content in ternary cathode materials is increased to increase capacity, then the capacity of cathode materials is improved, but particle cracking and pulverization occur due to increased internal stress

Engineering Contradiction:
ImprovecapacityVSAvoidparticle strength
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the interior maintains high nickel content for capacity while the surface has modified composition and structure to reduce side reactions. The surface treatment creates a protective layer that locally changes the chemical environment at the particle surface, allowing high bulk nickel content without proportional increase in surface degradation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies beforehand cushioning by pre-treating the particle surfaces or introducing surface layers before the particles undergo charge-discharge cycling. This surface preparation creates a buffer zone that absorbs and distributes internal stresses during lithium insertion/extraction, preventing stress concentration that would lead to cracking and pulverization.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Ease of manufacture

If particle size of cathode materials is large, then manufacturing is easier, but lithium ion diffusion is poor leading to electrochemical polarization

Engineering Contradiction:
Improvemanufacturing easeVSAvoidlithium ion diffusion rate
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent applies segmentation by dividing the cathode material into smaller primary particles or creating a hierarchical structure with internal porosity. This segmentation increases the surface area to volume ratio, shortening lithium ion diffusion paths while maintaining reasonable manufacturing characteristics. The material is divided into multiple smaller units that collectively provide both good diffusion and manufacturability.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves cycle stability and rate performance by controlling particle size, strength, and internal defects, reducing cracking and pulverization, and balancing energy density and electrochemical performance.

Implementation Method 1

In an XRD pattern of the cathode material, a characteristic peak of a crystal face (104) includes a (104)−Kα1 diffraction peak and a (104)−Kα2 diffraction peak after peak splitting

Methodology Applied
Scientific EffectX-ray diffraction: X-Ray

Implementation Method 2

subjecting the mixture to primary sintering and pulverization to obtain a cathode material. The primary sintering includes N stepwise heating stages and M constant temperature stages

Methodology Applied
Scientific EffectSintering: Sintering

Data Source

PatentUS20250300174A1Cathode material and preparation method therefor, and secondary battery
Publication Date: 2025.09.25 BTR (JIANGSU) NEW MATERIAL TECHNOLOGY CO LTD
  • US20250300174A1 patent drawing
  • US20250300174A1 patent drawing

AI summary

Provided is a cathode material and a preparation method therefor, and a secondary battery. The cathode material is a lithium nickel cobalt oxide composite oxide. In an XRD pattern of the cathode material, a characteristic peak of a crystal face (104) includes a (104)−Kα1 diffraction peak and a (104)−Kα2 diffraction peak after peak splitting, a separation value between the (104)−Kα1 diffraction peak and the (104)−Kα2 diffraction peak is a, and 0.7≤α≤2.0. The cathode material has suitable particle size, good particle strength and sufficient internal defects, which are conducive to reducing the phenomenon of polarization of the cathode material, such that the secondary battery based on the cathode material has both better cycle stability and rate performance.