Cathode Active Material Surface Fluorination Without Washing Damage

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Solution Overview

Problem

The degradation of electrochemical properties and stability of lithium composite oxide-based positive electrode active materials in lithium secondary batteries is caused by lithium impurities such as LiOH and Li2CO3 on the surface, which is exacerbated by conventional washing processes that damage the surface and lead to premature degradation.

Innovation Solution

A fluorine-containing coating layer is formed on the surface of the lithium composite oxide by reacting lithium impurities with a fluorine-containing raw material, effectively reducing the content of lithium impurities without a washing process, thereby maintaining the electrochemical properties and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a washing process is performed to remove lithium impurities from the surface of lithium composite oxide, then the content of lithium impurities is reduced, but the surface of the lithium composite oxide is damaged leading to degradation of electrochemical properties and stability

Engineering Contradiction:
Improvecontent of lithium impuritiesVSAvoidelectrochemical properties and stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent converts the harmful lithium impurities (LiOH, Li2CO3) on the surface into beneficial LiF coating by reacting them with fluorine-containing compounds during the heat treatment process. This transforms the harmful substances that would otherwise require washing into a protective coating layer that improves battery performance and stability.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent performs preliminary removal of lithium impurities during the heat treatment process itself, before the material is used in battery assembly. By adding fluorine-containing compounds during heat treatment, the impurities are converted to LiF in advance, eliminating the need for subsequent washing processes that would damage the surface.

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If the content of nickel in lithium composite oxide is increased to improve reversible capacity, then high discharge capacity is achieved, but cation mixing increases reducing stability and increasing lithium impurities on the surface

Engineering Contradiction:
Improvereversible capacityVSAvoidstability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical composition parameters by introducing fluorine-containing compounds during heat treatment. This modifies the surface chemistry to form LiF coating, which stabilizes the high-nickel lithium composite oxide structure and suppresses cation mixing, thereby maintaining both high capacity and stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite structure where the high-nickel lithium composite oxide core is coated with a fluorine-containing protective layer (LiF). This composite material approach allows the inner high-nickel material to provide high reversible capacity while the outer fluorine-containing layer provides stability and prevents further degradation.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method prevents and mitigates the degradation of electrochemical properties and stability by controlling the content of lithium impurities, ensuring improved performance and longevity of the positive electrode active material.

Implementation Method 1

A fluorine-containing coating layer is formed on the surface of the lithium composite oxide by reacting lithium impurities with a fluorine-containing raw material

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentEP4611059A1Positive electrode active material and lithium secondary battery comprising same
Publication Date: 2025.09.03 ECOPRO BM CO LTD
  • EP4611059A1 patent drawing
  • EP4611059A1 patent drawing

AI summary

The present invention relates to a positive electrode active material and a lithium secondary battery including the same, and more particularly, to a positive electrode active material capable of preventing and/or mitigating the degradation of electrochemical properties and lifetime of the positive electrode active material caused by lithium impurities and/or a washing process by removing lithium impurities through surface modification without a washing process for reducing the content of lithium impurities such as LiOH and Li2CO3 remaining on the surface of the positive electrode active material, and a lithium secondary battery using a positive electrode including the positive electrode active material.