Catholyte Additives for Lithium-Stuffed Garnet Interface Stability

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Solution Overview

Problem

Conventional rechargeable batteries with liquid electrolytes face issues such as flammability, outgassing, and chemical incompatibility with lithium metal electrodes, while solid electrolytes like lithium-stuffed garnets suffer from interfacial resistance and surface contamination problems when used with certain cathode architectures.

Innovation Solution

The development of an electrochemical cell with a catholyte containing a lithium salt, specific solvents like sulfolane, and a strong Lewis acid additive, paired with a lithium-stuffed garnet solid-state electrolyte, which reduces interfacial resistance and surface contamination, maintaining stable area-specific resistance even at high voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid electrolytes are used in conventional rechargeable batteries, then ionic conductivity is maintained, but flammability and chemical incompatibility with lithium metal electrodes occur

Engineering Contradiction:
Improvechemical compatibilityVSAvoidflammability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent transitions from liquid electrolyte phase to solid electrolyte phase by using lithium-stuffed garnet (LLZO) ceramic oxide. This phase transition eliminates flammability inherent in liquid electrolytes while maintaining ionic conductivity, directly resolving the safety issues of conventional liquid electrolyte systems.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent employs a composite structure combining solid lithium-stuffed garnet electrolyte with catholyte additives. This composite approach allows the solid electrolyte to provide safety and stability while the catholyte components address interfacial resistance issues, achieving both safety and performance.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If solid electrolytes like lithium-stuffed garnet are used, then flammability is eliminated, but interfacial resistance and surface contamination increase

Engineering Contradiction:
ImproveflammabilityVSAvoidinterfacial resistance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent introduces catholyte additives as intermediary substances between the solid electrolyte and cathode. These additives act as mediators that prevent direct harmful interactions at the interface while maintaining ionic conductivity, thereby reducing interfacial resistance and surface contamination.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the chemical composition parameters of the catholyte by incorporating specific additives. This parameter change alters the interfacial chemistry between the solid electrolyte and cathode, reducing surface contamination and maintaining stable area-specific resistance over time.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If high voltage is maintained for extended periods, then battery capacity is preserved, but surface contamination and resistance increase

Engineering Contradiction:
Improvestate of chargeVSAvoidarea-specific resistance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies preliminary protective action by incorporating catholyte additives that preemptively protect the solid electrolyte surface from contamination during high voltage storage. These additives form protective interfaces in advance, preventing resistance increase before it occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent establishes a feedback mechanism where the catholyte additives continuously monitor and respond to interfacial conditions during high voltage storage. This feedback system maintains stable area-specific resistance by compensating for contamination effects in real-time.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively minimizes area-specific resistance growth and maintains stable lithium ion conductivity over time, even at high voltages, addressing the challenges of surface contamination and resistance in solid-state batteries.

Implementation Method 1

Li+ ion-conducting ceramic oxides, such as lithium-stuffed garnets (e.g., Li3La7Zr2O12, aka LLZO), have been considered as electrolyte separators

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

cathode architectures and catholytes useful for passivating the LLZO surface, with respect to surface reactions that result in surface contaminants

Methodology Applied
Scientific EffectSurface passivation: Adsorption

Data Source

PatentUS12074276B2Electrochemical cells with catholyte additives and lithium-stuffed garnet separators
Publication Date: 2024.08.27 QUANTUMSPACE BATTERY INC
  • US12074276B2 patent drawing
  • US12074276B2 patent drawing
  • US12074276B2 patent drawing

AI summary

Set forth herein are processes for making and using electrolytes (also known as catholytes when the electrolytes are mixed with cathode active materials) for a positive electrode of an electrochemical cell. The catholytes include additives that prevent surface fluorination of lithium-stuffed garnet solid-state separators in contact with the positive electrode. Also set forth herein are electrochemical devices which include the catholytes in addition to a lithium-stuffed garnet solid-state electrolyte separator.