Cation Exchange Resin for Mixed Nuclear Fuel Preparation

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Solution Overview

Problem

Conventional nuclear fuel preparation methods, particularly those involving powder metallurgy, pose handling challenges in confined radioactive environments and do not efficiently incorporate minor actinides and lanthanides, which are difficult to manage as powders.

Innovation Solution

A method using a cation exchange resin with carboxylic groups to fix uranyl and actinide/lanthanide cations in a nitric solution, allowing for the preparation of mixed fuels like oxides, carbides, or oxycarbides without powder handling, by passing a hydroxylated uranyl nitrate complex through the resin, facilitating the incorporation of minor actinides like americium and neptunium directly from liquid effluents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If powder metallurgy methods are used to prepare nuclear fuel, then the fuel can be manufactured with controlled composition, but handling difficulties arise in confined radioactive environments

Engineering Contradiction:
Improvefuel composition controlVSAvoidhandling in radioactive environment
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent replaces mechanical powder handling operations with a chemical solution-based process. Instead of mechanically mixing and compacting radioactive powders, the invention dissolves actinide materials in nitric acid to form solutions, which are then processed through cation exchange resins to achieve precise compositional control. This substitution eliminates the need for mechanical handling of radioactive powders while maintaining manufacturing precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the physical state parameter of the fuel materials from solid powder to liquid solution. By dissolving actinides in nitric acid and controlling solution chemistry parameters (acidity, concentration, temperature), the process achieves precise compositional control during fuel preparation without requiring mechanical powder manipulation.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If minor actinides are incorporated into fuel using conventional methods, then the fuel composition can be adjusted, but the manipulation of actinide powders becomes increasingly difficult

Engineering Contradiction:
Improvefuel composition adjustmentVSAvoidmanipulation of actinide powders
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The invention changes the physical state from solid powder to liquid solution, making it easier to handle and incorporate minor actinides. By controlling solution parameters such as nitric acid concentration, temperature, and cation exchange resin properties, the process achieves precise compositional adjustment while avoiding the handling difficulties associated with actinide powders.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces mechanical powder manipulation with chemical solution processing. Minor actinides are dissolved in nitric acid and incorporated into the fuel matrix through chemical reactions in solution, eliminating the need for mechanical handling operations that become increasingly difficult with minor actinide powders.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If cation exchange resin is used to fix actinide cations, then powder handling is avoided, but the process requires precise control of solution chemistry

Engineering Contradiction:
Improveavoidance of powder handlingVSAvoidsolution chemistry control
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The cation exchange resin performs self-selective separation of actinide cations from the nitric acid solution based on their inherent chemical properties. The resin automatically captures uranium, plutonium, and minor actinide cations while allowing other solution components to pass through, reducing the need for complex external control mechanisms and simplifying the overall process.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention utilizes changes in solution chemistry parameters (acidity, cation concentration, temperature) to optimize the cation exchange process. By carefully controlling these parameters, the process achieves efficient actinide recovery and fuel composition control while maintaining operational simplicity and avoiding powder handling.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method avoids the handling of radioactive powders, ensures precise control over the elemental proportions in the fuel, and facilitates recycling, while enabling the use of minor actinides in nuclear reactors and transmutation experiments without compromising uranium's fissile properties.

Implementation Method 1

a step of passing said solution over a cation exchange resin comprising carboxylic groups, whereby the actinide and/or the lanthanide in cationic form and the uranium in uranyl form remain attached to the resin

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Data Source

PatentEP2327077B1Method for preparing a mixed nuclear fuel containing uranium and at least one actinide and/or lanthanide using a cation-exchange resin
Publication Date: 2012.09.05 COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
  • EP2327077B1 patent drawingFigure 1~2
  • EP2327077B1 patent drawingFigure 3~4
  • EP2327077B1 patent drawingFigure 5~6

AI summary

The invention relates to a method for preparing an oxide, carbide, and/or oxycarbide fuel comprising uranium and at least one actinide and/or lanthanide element, said method including the steps of: preparing a feedstock solution consisting of a nitric solution containing said actinide and/or lanthanide in the form of actinide and/or lanthanide nitrates and uranium in the form of a hydroxylated uranyl nitrate compound; passing said solution on a cation-exchange resin including carboxylic groups, whereby the actinide and/or lanthanide in the cationic form and the uranium in the uranyl form remains fixed to the resin; and thermally processing said resin in order to obtain said fuel.