Cation-Exchange Chromatographic Support for High-Flow Antibody Purification

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Solution Overview

Problem

Current cation-exchange chromatographic supports are unable to process at high flow rates and do not allow for adjustable charge density, making them inefficient for the purification of antibodies, particularly in flow-through purification methods.

Innovation Solution

A cation-exchange chromatographic support with a membrane matrix and a copolymer immobilized on its surface, comprising (meth)acrylamide or (meth)acrylate-based compounds and weak cation-exchange groups at a density higher than 30 mmol/L, allowing for high-flow rate processing and adjustable charge density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional cation-exchange chromatographic supports are used, then purification of antibodies can be performed, but processing at high flow rates cannot be achieved

Engineering Contradiction:
Improveflow rateVSAvoidpurification efficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs a porous polymeric bead structure with controlled pore size and distribution. The porous architecture provides high surface area for ion-exchange groups while maintaining open channels for rapid buffer flow, enabling both high flow rate processing and effective purification through increased mass transfer efficiency.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention creates a composite chromatographic support combining a polymeric bead matrix with immobilized ion-exchange groups. This composite structure integrates the mechanical stability of cross-linked polymers with the functional properties of ion-exchange moieties, achieving both high flow rate capability and reliable antibody purification.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If conventional cation-exchange chromatographic supports are used, then purification can proceed, but adjustable charge density is not available

Engineering Contradiction:
Improvecharge density adjustabilityVSAvoidsupport structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent introduces ion-exchange groups at controlled local densities on the polymeric bead surface through selective immobilization methods. By varying the concentration of ion-exchange monomers during polymerization or through post-polymerization modification, different charge densities can be achieved in specific regions or uniformly across the support, providing adaptability for different antibody types.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention enables adjustment of charge density by changing synthesis parameters such as monomer ratio, cross-linking degree, or immobilization conditions. This allows optimization of the chromatographic support for different antibody isotypes and purification requirements without fundamentally altering the basic support structure.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If detailed design of cation-exchanger is performed for each antibody, then separation of monomers from aggregates can be achieved, but the process becomes time-consuming

Engineering Contradiction:
Improveseparation precisionVSAvoiddesign time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent develops a universal polymeric bead platform with tunable ion-exchange properties that can effectively separate antibody monomers from aggregates across different antibody types. The standardized bead structure with adjustable charge density provides a one-size-fits-all solution that maintains high separation precision without requiring custom design for each antibody, significantly reducing method development time.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This support enables efficient purification of antibodies by reducing aggregate levels by 50% or more and achieving a recovery rate of 80% or more, improving the overall efficiency of protein purification.

Implementation Method 1

the copolymer comprises a (meth)acrylamide-based compound and/or a (meth)acrylate-based compound as monomer units, and the support has one or more species of cation-exchange groups including at least a weak cation-exchange group

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Data Source

PatentUS10308678B2Cation exchange chromatographic support and method for using same
Publication Date: 2019.06.04 ASAHI KASEI LIFE SCIENCE CORPORATION
  • US10308678B2 patent drawing
  • US10308678B2 patent drawing
  • US10308678B2 patent drawing

AI summary

The present invention provides a cation-exchange chromatographic support, comprising a membrane matrix and a copolymer immobilized on the surface of the membrane matrix, wherein the copolymer comprises a (meth)acrylamide-based compound and/or a (meth)acrylate-based compound as monomer units, and the support has one or more species of cation-exchange groups including at least a weak cation-exchange group at a density higher than 30 mmol/L per volume of the support.