Cationic Carbohydrate Ether Surfactants for High-Temperature Stability

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Solution Overview

Problem

Conventional viscoelastic surfactants used in hydrocarbon recovery face limitations such as temperature restrictions, high production costs, environmental toxicity, poor solubility in high salt solutions, and instability in acidic conditions, which hinder their effectiveness and sustainability in well stimulation processes.

Innovation Solution

Cationic carbohydrate ethers (CCEs) are developed, comprising cationic fragments, carbohydrate fragments, and linker fragments connected through ether bonds, offering improved viscoelastic properties, increased solubility in high salt solutions, and enhanced stability at elevated temperatures, while being more environmentally friendly and cost-effective.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional viscoelastic surfactants are used in hydrocarbon recovery, then they can provide viscosity enhancement and well stimulation, but they face temperature restrictions and instability in acidic conditions

Engineering Contradiction:
Improvetemperature stabilityVSAvoidsurfactant stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent changes the chemical parameters of the surfactant by using cationic carbohydrate ethers with quaternary ammonium groups and ether linkages instead of conventional glycosidic bonds. This chemical parameter change enables the surfactant to maintain stability at higher temperatures and in acidic conditions while retaining viscoelastic properties

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite molecular structure combining carbohydrate fragments with cationic quaternary ammonium groups through ether linkages. This composite structure integrates the beneficial properties of both components: the thermal and acid stability of ether bonds and the viscoelastic capabilities of carbohydrate-based surfactants

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional viscoelastic surfactants are used, then they can achieve desired rheological properties, but they have high production costs

Engineering Contradiction:
Improverheological performanceVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the manufacturing parameters by using readily available carbohydrate feedstocks and standard etherification chemistry with quaternary ammonium compounds. This approach significantly reduces production costs compared to conventional surfactants while maintaining effective rheological performance through the viscoelastic properties of the carbohydrate ether structure

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional surfactants are used, then they can provide viscosity control, but they have environmental toxicity and poor biodegradability

Engineering Contradiction:
Improveviscosity controlVSAvoidenvironmental toxicity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by replacing conventional hydrocarbon-based surfactants with carbohydrate-derived cationic ethers. This parameter change maintains the necessary viscosity control and viscoelastic properties while improving environmental compatibility through the biodegradability and lower toxicity of carbohydrate structures

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent enables easier discarding of the surfactant after use because the carbohydrate-based cationic ethers are more biodegradable and environmentally friendly. The natural carbohydrate structure allows for biological degradation, reducing environmental persistence and toxicity concerns associated with conventional surfactants

Inventive Principle:
Principle #34Discarding and recovering

4Stability of the object's composition

If conventional surfactants are used, then they can form gel structures, but they have poor solubility in high salt solutions

Engineering Contradiction:
Improvegel structure stabilityVSAvoidsolubility in salt solutions
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent changes the molecular parameter by introducing quaternary ammonium groups with appropriate counterions to the carbohydrate ether structure. This parameter change enhances solubility in high salt solutions through ion-dipole interactions and electrostatic effects, while the ether-linked carbohydrate structure maintains gel formation capabilities through hydrophobic interactions and hydrogen bonding

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

CCEs provide stable viscoelastic solutions at higher temperatures and salt concentrations, reducing formation damage and environmental impact, with improved solubility and biodegradability, thus enhancing the efficiency and sustainability of well stimulation processes.

Implementation Method 1

impart one or more distinctive and useful rheological properties to aqueous solutions... viscoelasticity, increased viscosity, shear thinning

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Implementation Method 2

The useful Theological properties provided by one or more preferred compositions of the present technology include, for example, viscoelasticity, increased viscosity, shear thinning

Methodology Applied
Scientific EffectShear thinning: Shear Thinning

Implementation Method 3

carbohydrate fragments are connected to linker fragments through ether groups... enhanced stability at elevated temperatures... instability in acidic conditions

Methodology Applied
Scientific EffectHydrolysis resistance: Hydrolysis

Data Source

PatentUS7867951B2Viscoelastic cationic carbohydrate ether compositions
Publication Date: 2011.01.11 STEPAN COMPANY
  • US7867951B2 patent drawing
  • US7867951B2 patent drawing
  • US7867951B2 patent drawing

AI summary

A viscoelastic composition containing an effective amount of at least one cationic carbohydrate ether having one or more cationic fragments and one or more carbohydrate fragments connected through one or more linker fragments for controlling the viscoelasticity of the composition, wherein at least some carbohydrate fragments are connected to the linker fragments through ether bonds. The viscoelastic composition of the present technology may be used to alter fluid rheology and impart both viscous and elastic properties to the treated fluids. Applications of the viscoelastic composition of the present technology include, but are not limited to, oil field fluids such as, for example, well bore treatment fluids.