Cationic Heterocyclic Polymers for High-Temperature Drilling Fluid Stability

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Solution Overview

Problem

Conventional viscosifiers in water-based drilling fluids degrade rapidly at high temperatures, leading to poor rheological performance and unintended damage to reservoir zones due to high viscosity generation during drilling operations.

Innovation Solution

The use of cationic heterocyclic polymers, formed from distinct cyclic monomers with at least two heteroatoms, which provide enhanced thermal stability and maintain viscosity in high-temperature environments, thereby improving the rheological properties of drilling fluids.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional viscosifiers (biopolymers and synthetic polymers) are used in water-based drilling fluids, then the fluid viscosity can be adjusted to meet drilling demands, but the polymers degrade rapidly at high temperatures, resulting in poor rheological performance

Engineering Contradiction:
Improvethermal stability of polymerVSAvoidrheological performance at high temperature
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The invention changes the chemical structure parameters of the polymer by introducing heterocyclic rings with multiple heteroatoms (nitrogen, oxygen, sulfur) into the polymer backbone. This structural modification fundamentally alters the thermal degradation behavior, allowing the polymer to maintain its rheological properties at high temperatures where conventional polymers would degrade.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite polymer structure combining conventional polymer backbones with heterocyclic ring structures containing multiple heteroatoms. This composite approach integrates the viscosity-enhancing properties of traditional polymers with the thermal stability of heterocyclic structures, achieving both rheological performance and heat resistance.

Inventive Principle:
Principle #40Composite materials

2Force

If synthetic polymers (e.g., acrylamide-based polymers) are used as viscosifiers, then viscosity can be adjusted, but these polymers generate high viscosity upon mixing with aqueous base fluid, which can delay drilling operations

Engineering Contradiction:
ImproveviscosityVSAvoiddrilling operation speed
Core Design Contradiction:
ForceVSProductivity

Solution Approach 1:

The invention modifies the polymer's interaction parameters with water by incorporating heterocyclic structures that alter solvation behavior. This changes the viscosity development kinetics, allowing for more controlled and gradual viscosity buildup that does not excessively delay drilling operations while still achieving the required rheological properties.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If water-based muds are used instead of oil-based muds, then environmental concerns and economic considerations are addressed, but WBM breaks down at high temperatures, leading to loss of viscosity and fluid loss control

Engineering Contradiction:
Improveenvironmental impactVSAvoidfluid stability at high temperature
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The invention fundamentally changes the chemical composition parameters of the polymer by incorporating heterocyclic rings with multiple heteroatoms, which creates stronger molecular bonds and higher thermal degradation temperatures. This allows water-based mud to maintain its structural integrity and rheological properties at high temperatures, matching the thermal stability previously only achievable with oil-based systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite polymer system that combines the environmental benefits of water-based fluids with the thermal stability characteristics previously associated with oil-based systems, achieving a hybrid performance profile that addresses both environmental concerns and high-temperature stability.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS11685852B2Reservoir drilling fluids consist of cationic heterocyclic polymers, synthesis, formulation, and applications
Publication Date: 2023.06.27 SAUDI ARABIAN OIL CO
  • US11685852B2 patent drawing
  • US11685852B2 patent drawing
  • US11685852B2 patent drawing

AI summary

A wellbore fluid may include a base fluid and at least one cationic heterocyclic polymer in an amount effective to increase a viscosity of the base fluid, the cationic heterocyclic polymer includes at least two distinct cyclic monomers, at least one of which has at least two heteroatoms in the cyclic structure. A method of drilling a wellbore may introduce such wellbore fluid into the wellbore. A method of producing a cationic heterocyclic polymer may include reacting, in a solvent selected from the group that includes tetrahydrofuran, dioxane, dichloromethane, alcoholic solvents, chlorinated solvents, aromatic hydrocarbon solvents, or mixture thereof, at least two distinct cyclic monomers, at least one of which has at least two heteroatoms in the cyclic structure.