Cationic Passivation Layer for Microfluidic Conductive Coatings

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Solution Overview

Problem

Microfluidic devices face contamination issues due to leaching of anionic polymers like polystyrene sulfonic acid (PSS) from conductive coating layers, which inhibit enzyme activity during sample analysis, particularly in downstream sequencing-by-synthesis processes.

Innovation Solution

A passivation layer comprising a water-insoluble material is formed adjacent to the conductive coating layer, using a cationic compound to prevent leaching of PSS into the sample fluid, thereby reducing enzyme inhibition and maintaining high conductivity in the microfluidic device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a conductive coating layer containing anionic polymers like PSS is used, then electrical conductivity is improved, but polymer leaching into sample fluid occurs causing enzyme inhibition

Engineering Contradiction:
Improveelectrical conductivityVSAvoidpolymer leaching and enzyme inhibition
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

A cationic polymer layer is introduced as an intermediary between the anionic polymer-containing conductive coating and the sample fluid. This cationic layer binds to the anionic polymers through electrostatic interaction, forming a stable complex that prevents leaching into the sample fluid while maintaining the conductive properties of the underlying layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device employs a composite structure consisting of multiple layers with different functional properties: a conductive layer containing anionic polymers for electrical conductivity, and a cationic polymer layer for preventing polymer leaching. The combination of these materials with opposite charges creates a functional composite that simultaneously achieves conductivity and prevents contamination.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a passivation layer is added to prevent polymer leaching, then sample fluid purity is improved, but device structural complexity increases

Engineering Contradiction:
Improvesample fluid purityVSAvoidmulti-layer coating structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The passivation function is achieved through a thin film cationic polymer layer deposited on the conductive coating surface. This thin film approach provides effective barrier functionality against polymer leaching while minimizing the addition of bulk material and maintaining relatively simple device architecture.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implementation of a passivation layer effectively prevents PSS leaching, reducing enzyme inhibition and ensuring accurate sample analysis by maintaining the integrity of the conductive coating layer's conductivity, thus enhancing the reliability of microfluidic devices in biological sample processing.

Implementation Method 1

A passivation layer comprising a water-insoluble material is formed adjacent to the conductive coating layer, using a cationic compound to prevent leaching of PSS into the sample fluid

Methodology Applied
Scientific EffectElectrostatic interaction: Electrostatics

Data Source

PatentUS10589273B2Cationic polymers and method of surface application
Publication Date: 2020.03.17 ILLUMINA INC
  • US10589273B2 patent drawing
  • US10589273B2 patent drawing
  • US10589273B2 patent drawing

AI summary

Embodiments of present application are directed to microfluidic devices and particularly digital micro-plastic fluidic devices that are specifically designed to prevent sample contamination during sample processing, methods of manufacturing the same, and methods to improve sample analysis process by preventing sample contamination.