Cationic Polymers for Durable Anion Exchange Membranes

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Solution Overview

Problem

The development of durable anion exchange membranes that can withstand highly basic media (pH greater than 14) without degradation and maintain low ionic resistance for efficient electrochemical device performance has not been successfully commercialized, primarily due to the lack of suitable polyelectrolytes.

Innovation Solution

A method for preparing cationic polymers with a plurality of quaternary amino groups is developed, involving precursor polymers with pendant carboxylic acid groups that are reacted with amines and alkylating agents to form polymers suitable for creating high-charge-density, durable anion exchange membranes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional polyelectrolytes are used to create anion exchange membranes, then membrane formation is achieved, but the membranes degrade in highly basic media (pH > 14) and exhibit high ionic resistance

Engineering Contradiction:
Improvemembrane durabilityVSAvoidionic resistance
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the chemical parameters of the polymer by introducing quaternary amino groups with specific pKa values and controlling the charge density through copolymer composition ratios. This allows the membrane to maintain stable properties in highly basic media while achieving low ionic resistance through optimized charge distribution.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite polymer structures by copolymerizing different monomer units (Formula I and Formula II) to achieve a balance between durability and ionic conductivity. The composite structure allows simultaneous presence of stable backbone components and functional groups that provide both durability and low resistance.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If polyelectrolytes with sufficient charge density are used to reduce ionic resistance, then electrochemical efficiency improves, but durability in highly basic media deteriorates

Engineering Contradiction:
Improveionic resistanceVSAvoidmembrane durability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent optimizes the charge density parameter by controlling the ratio of quaternary amino groups and selecting specific pKa values for the polymer groups. This allows achieving low ionic resistance while maintaining stability in pH > 14 conditions through careful parameter selection rather than simply increasing charge density.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates local variations in polymer structure by using copolymerization with different monomer units, where specific regions provide stability while others provide ionic conductivity. This local differentiation allows simultaneous optimization of both durability and ionic resistance without compromising either property.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting cationic polymers enable the creation of solid, polymeric anion exchange membranes with high durability and charge density, suitable for use in highly basic media, enhancing the efficiency of electrochemical devices such as fuel cells and electrolyzers.

Implementation Method 1

cationic polymers having a plurality of quaternary amino groups that can be used to make solid, polymeric membranes, including membranes that can be used as polymeric anion exchange membranes

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Data Source

PatentEP3765552B1Cationic polymers for use as anion exchange polyelectrolytes
Publication Date: 2022.05.04 3M INNOVATIVE PROPERTIES CO
  • EP3765552B1 patent drawing
  • EP3765552B1 patent drawing
  • EP3765552B1 patent drawing

AI summary

Described herein are cationic polymers having a plurality of quaternary amino groups, methods of making such polymers, and uses of such polymers as ion exchange membranes in electrochemical devices.