Cationic Saccharide Synthesis via Oxa-Michael Addition

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Solution Overview

Problem

Current methods for producing cationic saccharides are limited by the need for epoxide chemistry and result in non-biodegradable polymers with short shelf-life and high dosages, while biopolymers used as alternatives have shorter shelf-life and require higher dosages, necessitating the development of environmentally-friendly and efficient production methods.

Innovation Solution

A method involving oxa-Michael addition reaction between saccharides and compounds with conjugated electron withdrawing groups in the presence of a base to produce derivatized saccharides, which are then cationized, allowing for the synthesis of biobased and biodegradable cationic saccharides suitable for various industrial applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If epoxide chemistry is used to produce cationic saccharides, then cationic polymers can be synthesized, but the polymers become non-biodegradable and have short shelf-life

Engineering Contradiction:
Improveshelf-lifeVSAvoidnon-biodegradability
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical reaction parameters by using oxa-Michael addition reaction instead of epoxide chemistry, and by modifying the cationization process to use quaternary ammonium salts with specific structures (formula I-X). This parameter change enables biodegradability while maintaining shelf-life through controlled cationic charge introduction.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the traditional epoxide-based chemical mechanism with an oxa-Michael addition reaction mechanism. This substitution eliminates the formation of non-biodegradable polymers while still achieving cationic saccharide production, thereby resolving the contradiction between shelf-life and biodegradability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-generated harmful factors

If biopolymers are used as alternatives to synthetic polymers, then environmental friendliness is improved, but shelf-life becomes shorter and dosage requirements increase

Engineering Contradiction:
Improveenvironmental friendlinessVSAvoidshelf-life
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent creates composite structures by combining biodegradable saccharide polymers with cationic moieties through controlled oxa-Michael addition. This composite approach maintains the environmental benefits of biopolymers while introducing properties (through the cationic modification) that improve shelf-life and reduce dosage requirements.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical parameters of biopolymers by introducing cationic charges through the oxa-Michael addition reaction with quaternary ammonium salts. This parameter change enables the biopolymers to achieve longer shelf-life and lower dosage requirements while maintaining their environmental friendliness.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional cationization methods are used on derivatized saccharides, then cationic saccharides can be produced, but the process complexity increases

Engineering Contradiction:
Improveproduction simplicityVSAvoidprocess complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent merges the derivatization and cationization steps into a single integrated process. The oxa-Michael addition reaction simultaneously achieves both the derivatization of the saccharide and the introduction of the cationic moiety, eliminating the need for separate cationization steps and thereby simplifying the overall manufacturing process.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent performs the cationic modification during the initial derivatization step rather than as a subsequent separate process. By incorporating the cationic moiety introduction into the oxa-Michael addition reaction itself, the patent eliminates later process steps and simplifies the overall production workflow.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the production of cationic saccharides under mild conditions, providing biodegradable polymers that can be used as effective flocculants in wastewater treatment and strength agents in papermaking, with improved performance due to the smaller molar mass of the cationic moiety bound via the ether bond.

Implementation Method 1

reacting a saccharide with a compound having a conjugated electron withdrawing group via oxa-Michael addition reaction in presence of a base or mixture of bases for producing a derivatized saccharide

Methodology Applied
Scientific EffectOxa-Michael addition reaction: Chemical Bonding

Implementation Method 2

cationizing the derivatized saccharide

Methodology Applied
Scientific EffectCationization: Chemical Bonding

Data Source

PatentUS20240262855A1A Method For Producing Cationic Saccharides
Publication Date: 2024.08.08 KEMIRA OY
  • US20240262855A1 patent drawing
  • US20240262855A1 patent drawing
  • US20240262855A1 patent drawing

AI summary

The present invention relates to a method for producing cationic saccharides by reacting saccharide with a compound having a conjugated electron withdrawing group via oxa-Michael addition reaction for producing a derivatized saccharide followed by cationizing the derivatized saccharide. The present invention further relates to use of the cationic saccharides as flocculants and as strength agents.