Cationic Polymer Separator for Lithium-Sulfur Polysulfide Trapping

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium-sulfur batteries face significant self-discharge and capacity drop due to the diffusion of lithium polysulfides across the electrolyte, leading to reduced coulombic efficiency and practical capacity below theoretical limits.

Innovation Solution

A lithium-sulfur accumulator cell design featuring a separator impregnated with a lithium salt and a crosslinked polymer carrying cationic groups, which traps lithium polysulfides through ionic interactions, preventing their diffusion to the negative electrode and mitigating the redox shuttle mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional separator is used in lithium-sulfur batteries, then the battery structure is simple and easy to manufacture, but lithium polysulfides diffuse across the electrolyte causing self-discharge and capacity drop

Engineering Contradiction:
Improvecoulombic efficiencyVSAvoidseparator structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The separator is constructed as a composite material combining a polyolefin base matrix with grafted polar groups (such as carboxylic acid, hydroxyl, or amine groups). This composite structure provides both the mechanical integrity of the polyolefin and the polysulfide-trapping capability of the polar groups, resolving the contradiction between simple structure and high reliability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The polar groups are grafted locally onto specific regions of the polyolefin separator chains, creating localized active sites for polysulfide adsorption. This local quality modification allows the separator to maintain its overall simple polyolefin structure while introducing specific functional regions that trap lithium polysulfides, thereby improving coulombic efficiency without substantially increasing device complexity.

Inventive Principle:
Principle #3Local quality

2Duration of action of stationary object

If the separator is modified to trap lithium polysulfides, then self-discharge is reduced and cycling capacity is maintained, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvecycling capacityVSAvoidseparator production
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The chemical composition of the separator is modified by changing the parameters of the polyolefin polymerization process, specifically by introducing comonomers containing polar functional groups or by controlling the grafting degree of polar groups onto the polyolefin chains. These parameter changes enable the separator to trap lithium polysulfides during cycling while maintaining compatibility with existing polymerization and manufacturing processes.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a crosslinked polymer with cationic groups is used in the separator, then lithium polysulfide diffusion is suppressed through ionic interactions, but the separator structure becomes more complex

Engineering Contradiction:
Improvecoulombic efficiencyVSAvoidseparator structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cationic functional groups (such as quaternary ammonium groups) are extracted as distinct functional units and grafted onto the polyolefin separator chains. This extraction approach allows the base polyolefin structure to remain simple and easy to manufacture, while the extracted cationic groups provide the specific ionic interaction capability needed to suppress lithium polysulfide diffusion and improve coulombic efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design substantially reduces self-discharge, maintains cycling capacity, and enhances coulombic efficiency, thereby improving the overall performance of lithium-sulfur batteries.

Implementation Method 1

a separator impregnated with a lithium salt and a crosslinked polymer carrying cationic groups, which traps lithium polysulfides through ionic interactions

Methodology Applied
Scientific EffectIonic interactions: Ion Repulsion/Attraction

Implementation Method 2

a separator impregnated with a lithium salt

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentEP3659201B1Lithium-sulphur battery cell comprising a specific separator
Publication Date: 2023.11.15 CENT NAT DE LA RECH SCI (C N R S)
  • EP3659201B1 patent drawingFigure 1
  • EP3659201B1 patent drawingFigure 2~3
  • EP3659201B1 patent drawing

AI summary

Disclosed is a lithium-sulphur battery cell comprising a metal lithium negative electrode, a positive electrode, and a separator impregnated with an electrolyte comprising a lithium salt, said separator being arranged between the negative electrode and the positive electrode, characterised in that the separator further comprises at least one polymer bearing cationic groups.