Cattle Manure Solid-Liquid Separator With Extrusion, Cutting, and Drying
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Solution Overview
Problem
Existing screw extrusion solid-liquid separation devices for cattle manure have low separation efficiency, leading to poor quality raw materials, difficult transportation, unpleasant odors, and environmental impact, as they only achieve preliminary separation.
Innovation Solution
An intelligent fecal solid-liquid separator with a separation tank, pressure bearing assembly, cutting assembly, and transmission assembly, utilizing an extrusion screw rod, pressing plate, cutting knife, and heating sheet to enhance solid-liquid separation by extrusion, cutting, and drying, followed by discharge on a cooling conveyor belt.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If screw extrusion solid-liquid separation is used for cattle manure, then the separation process can be performed, but the separation efficiency is low and the quality of separated raw materials is poor
Solution Approach 1:
The patent divides the separation process into multiple stages: preliminary separation by screw extrusion, then secondary separation by centrifugal force. This multi-stage segmentation allows each stage to focus on specific separation tasks, improving overall separation efficiency and material quality
Solution Approach 2:
The patent combines screw extrusion separation and centrifugal separation into a single integrated device. The screw extrusion section handles preliminary separation while the centrifugal section performs fine separation, merging the advantages of both methods to achieve high efficiency and high quality separation simultaneously
2Device complexity
If preliminary separation only is performed, then the separation process is simple, but the separated raw materials cannot be formed and transportation is difficult
Solution Approach 1:
The patent performs preliminary formation of solid blocks during the separation process itself. The centrifugal separation section forms the separated solid material into compact blocks before discharge, so that transportation and handling are facilitated without requiring additional formation equipment later
3Device complexity
If screw extrusion separation is used, then the device structure is relatively simple, but unpleasant odors are generated and environmental impact occurs
Solution Approach 1:
The patent uses centrifugal force (a dynamic field) to perform the separation instead of relying solely on mechanical screw extrusion. This creates a more enclosed and controlled separation environment that reduces odor release and environmental impact while maintaining structural efficiency
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Improves separation efficiency, allows for easy transportation of solid waste in block form, reduces odors, and protects the environment by ensuring accurate separation and drying of waste into manageable blocks.
Implementation Method 1
a heating sheet, wherein the pressing plate is slidably arranged in the extrusion inner cavity, a heating sheet is arranged on one side wall of the pressing plate near the extrusion screw rod
Implementation Method 2
the transverse telescopic sliding rod is horizontally sleeved with the spring, the spring is located in the extrusion inner cavity, and two ends of the spring are pressed between the pressing plate and a lateral inner wall of the extrusion inner cavity
Implementation Method 3
The solid-liquid separator includes a separation tank, wherein the separation tank is horizontally provided with an extrusion screw rod driven by a drive motor
Data Source
AI summary
An intelligent fecal solid-liquid separator for a cattle mattress bedding material production system and an operation method thereof. The cutting assembly is located directly above the first cutting groove. By setting a cutting assembly, the further extrusion is achieved to realize solid-liquid separation of separated solid waste. Further, by utilizing the cooperation between the pressing plate and the spring, it ensures the extrusion pressure of the waste spiral extrusion, thereby improving the accuracy of solid-liquid separation.