Underground Cavern Pressure Control via Liquid Buffer

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Solution Overview

Problem

Hydrogen production plants face challenges in maintaining pressure in underground storage caverns during transient operations, particularly when taken offline for maintenance or when demand exceeds production capacity, risking cavern collapse and violating supply agreements.

Innovation Solution

A method involving the controlled storage and removal of compressible fluids and introduction of incompressible fluids within underground storage volumes, using pressure and flow control to maintain safe operating pressures, preventing cavern collapse and ensuring integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If large storage capacity is provided to maintain plant availability during maintenance or peak demand, then reliability is improved, but device complexity and operational difficulty increase due to the need to maintain minimum pad gas volumes and prevent cavern collapse

Engineering Contradiction:
Improveplant availabilityVSAvoidstorage operation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A liquid intermediary substance is introduced into the underground storage cavern to act as a pressure buffer. The liquid maintains hydrostatic pressure on the cavern walls and prevents collapse during gas withdrawal, enabling reliable storage operation without complex active pressure control systems. The liquid serves as a passive mediator that automatically maintains structural integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention applies hydraulic principles by using liquid to maintain pressure in the gas storage cavern. The liquid column creates hydrostatic pressure that supports the cavern structure, replacing the need for complex pneumatic pressure control systems. This hydraulic approach simplifies the operational complexity while maintaining reliability.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Adaptability or versatility

If compressible gas is removed from underground storage during transient operation, then hydrogen supply flexibility is improved, but cavern integrity deteriorates due to pressure drop and risk of collapse

Engineering Contradiction:
Improvesupply flexibilityVSAvoidcavern integrity
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The liquid intermediary substance maintains continuous hydrostatic pressure on the cavern walls during gas withdrawal operations. This passive pressure support system allows flexible gas removal to meet varying demand while automatically preventing pressure drops that would compromise cavern structural integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Strength

If active pressure control systems are used to maintain cavern pressure during transient operation, then cavern integrity is improved, but device complexity and operational difficulty increase

Engineering Contradiction:
Improvecavern integrityVSAvoidpressure control system complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The liquid in the storage cavern provides self-service pressure support through its inherent hydrostatic properties. The liquid automatically maintains pressure on the cavern walls without requiring external active control systems, sensors, or actuators. This passive self-service approach maintains cavern integrity while eliminating complex pressure control infrastructure.

Inventive Principle:
Principle #25Self-service

4Quantity of substance

If large volumes of gas are stored in underground caverns, then storage capacity is improved, but the risk of cavern collapse increases due to weight of overburden and pressure fluctuations

Engineering Contradiction:
Improvestorage capacityVSAvoidcavern collapse risk
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The liquid intermediary substance acts as a protective buffer between the stored gas and the cavern structure. It maintains constant hydrostatic pressure on the walls, isolating the structure from pressure fluctuations caused by gas withdrawal or injection. This allows large storage capacities to be utilized while minimizing collapse risk.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively maintains cavern integrity by controlling pressure within defined safe ranges, preventing collapse and ensuring reliable hydrogen supply during transient operations.

Implementation Method 1

introducing an incompressible fluid into the underground storage volume, wherein the flow rate of the incompressible fluid is controlled such that Pmin ≤ Pact ≤ Pmax

Methodology Applied
Scientific EffectHydraulic pressure control: Hydraulic Press

Implementation Method 2

removing at least a portion of the first compressible fluid from the underground storage volume, and concurrently, introducing an incompressible fluid into the underground storage volume

Methodology Applied
Scientific EffectFluid displacement: Pump

Data Source

PatentEP3140587B1Gas storage refill and dewatering
Publication Date: 2019.11.06 LAIR LIQUIDE SA POUR LETUDE & LEXPLOITATION DES PROCEDES GEORGES CLAUDE
  • EP3140587B1 patent drawingFigure 1
  • EP3140587B1 patent drawingFigure 2

AI summary

A method of maintaining pressure in an underground storage volume during transient operation is presented. Including storing a first compressible fluid, determining a safe minimum operating pressure (Pmin), and a safe maximum operating pressure (Pmax), measuring the pressure (Pact), removing or introducing the first compressible fluid, and concurrently, introducing or removing an incompressible wherein the flow rate of the incompressible fluid is controlled such that Pmin < Pact < Pmax. The method may include injecting a second compressible fluid into an incompressible fluid within the underground storage volume, thereby producing a gas lift fluid.