Cavity connector

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Solution Overview

Problem

Existing cooking appliances lack an efficient mechanism for locating and engaging powered accessories with cavity connectors within the cooking cavity, leading to difficulties in establishing reliable electrical communication for accessories like base pans with resistive heating elements.

Innovation Solution

The cooking appliance incorporates a sliding structure with locating assemblies, including a first locating assembly on the powered accessory, a second resilient component between the sliding structure and sidewalls, and a third locating assembly on the rack, which ensures the powered accessory's connection plug can selectively communicate with the cavity connector, facilitating easy engagement and preventing over-insertion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a connector is disposed within the cooking cavity, then electrical communication with powered accessories is enabled, but the complexity of the appliance structure increases

Engineering Contradiction:
Improveelectrical communication capabilityVSAvoidappliance structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cavity connector is nested within the interior surface of the heating cavity, integrated into the existing appliance structure rather than adding external components. This allows electrical communication functionality to be embedded without significantly increasing overall structural complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If locating assemblies are added to ensure consistent positioning, then reliability of electrical connection is improved, but the device complexity increases

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidlocating mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locating assemblies are pre-configured on the rack and sliding structure to guide the powered accessory into the correct position before electrical connection occurs. This preliminary positioning action ensures reliable electrical contact without requiring complex adjustment mechanisms during operation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The locating assemblies act as intermediary elements between the rack and the powered accessory, facilitating proper alignment and engagement. These intermediaries simplify the connection process by providing fixed reference points rather than requiring direct complex mating between all components

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the connecting plug is made selectively engageable, then ease of operation is improved, but the precision of positioning requirements increases

Engineering Contradiction:
Improveaccessory engagementVSAvoidpositioning precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The connecting plug and cavity connector are designed with asymmetric engagement features that allow easy insertion in the correct orientation while preventing incorrect engagement. The locating assemblies provide asymmetric guidance that simplifies user operation while maintaining precise positioning requirements through the asymmetric geometry of the engagement surfaces

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS10488055B2Cavity connector
Publication Date: 2019.11.26 WHIRLPOOL CORP
  • US10488055B2 patent drawing
  • US10488055B2 patent drawing
  • US10488055B2 patent drawing

AI summary

A cooking appliance is provided herein that includes a pair of opposing sidewalls and a rear wall defining a heating cavity. A heat source is in thermal communication with the heating cavity. A cavity connector is disposed within an interior surface of the heating cavity. The cavity connector is in communication with the heating cavity. A rack is coupled with a sliding structure. The sliding structure is disposed proximate the pair of sidewalls. A powered accessory has a connecting plug and is engageable with the rack. The connecting plug is configured to be in selective communication with the cavity connector. A first locating assembly is configured to locate and engage the powered accessory with the rack. A second locating assembly is disposed between the sliding structure and the opposing sidewalls. A third locating assembly is disposed on a rear portion of the rack.