Cavity Resonator Antenna Integration in Semiconductor Packages

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Solution Overview

Problem

Existing semiconductor packaging technologies face challenges with antenna solutions that increase footprint and z-height, leading to reduced efficiency due to distance losses between antennas and integrated circuits, especially as carrier frequencies increase, necessitating a more compact and efficient antenna solution.

Innovation Solution

Integration of cavity resonator antennas directly on the transceiver chip within semiconductor packages, utilizing a conductive cavity with interconnects and a conductive lid to minimize feed line distances and enhance signal transmission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If antennas are implemented into printed circuit boards or device housings, then wireless communication functionality is achieved, but the footprint and z-height of the PCB and device increase

Engineering Contradiction:
Improvewireless communication functionalityVSAvoidfootprint
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent merges the antenna with the semiconductor package substrate, integrating the antenna structure directly into the package rather than implementing it separately in the PCB or device housing. This consolidation eliminates the need for additional antenna space on the PCB, thereby reducing the overall footprint while maintaining wireless communication functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes the z-height dimension of the semiconductor package by positioning the antenna in the vertical direction above the substrate. This three-dimensional integration allows the antenna to be formed within the package volume rather than requiring additional planar space, thus reducing the footprint while achieving the required antenna functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If antennas are implemented into printed circuit boards or device housings, then wireless communication functionality is achieved, but the z-height of the PCB and device increases

Engineering Contradiction:
Improvewireless communication functionalityVSAvoidz-height
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent merges the antenna with the semiconductor package substrate, integrating the antenna structure directly into the package rather than implementing it separately in the PCB or device housing. This consolidation eliminates the need for additional antenna space on the PCB, thereby reducing the overall footprint while maintaining wireless communication functionality.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If antennas are implemented into printed circuit boards or device housings, then wireless communication functionality is achieved, but losses increase due to distances between antennas and integrated circuits

Engineering Contradiction:
Improvewireless communication functionalityVSAvoidsignal losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent merges the antenna with the semiconductor package substrate, integrating the antenna structure directly into the package rather than implementing it separately in the PCB or device housing. This consolidation eliminates the need for additional antenna space on the PCB, thereby reducing the overall footprint while maintaining wireless communication functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent segments the semiconductor package into functional regions, dedicating specific areas of the substrate to antenna elements while other areas house the integrated circuit. This segmentation allows the antenna to be positioned in optimal locations for signal transmission while maintaining close proximity to the IC, thereby reducing signal losses.

Inventive Principle:
Principle #1Segmentation

4Productivity

If carrier frequency is increased to improve data throughput, then communication performance improves, but losses scale with frequency and increase

Engineering Contradiction:
Improvedata throughputVSAvoidsignal losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent merges the antenna with the semiconductor package substrate, integrating the antenna structure directly into the package rather than implementing it separately in the PCB or device housing. This consolidation eliminates the need for additional antenna space on the PCB, thereby reducing the overall footprint while maintaining wireless communication functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent optimizes the antenna geometry and dimensions to be appropriate for high-frequency operation. By scaling the antenna features to match the wavelength at the operating frequency and adjusting the antenna structure parameters, the patent enables efficient operation at higher carrier frequencies while minimizing frequency-dependent losses.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces signal losses and minimizes space consumption, enabling more efficient communication and data throughput while maintaining compact form factors, particularly beneficial for high-frequency applications like terahertz devices.

Implementation Method 1

a cavity resonator antenna over the first conductive layer and the substrate, wherein the cavity resonator antenna includes a conductive cavity, a cavity region, and a plurality of interconnects

Methodology Applied
Scientific EffectCavity resonance: Resonance

Implementation Method 2

the conductive cavity extends vertically from the first conductive layer to the second conductive layer, wherein the cavity region is embedded with the conductive cavity, the first conductive layer, and the second conductive layer

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS11646498B2Package integrated cavity resonator antenna
Publication Date: 2023.05.09 INTEL CORP
  • US11646498B2 patent drawing
  • US11646498B2 patent drawing
  • US11646498B2 patent drawing

AI summary

Embodiments include semiconductor packages and methods of forming the semiconductor packages. A semiconductor package includes a die over a substrate, a first conductive layer over the die, and a cavity resonator antenna over the first conductive layer and substrate. The cavity resonator antenna includes a conductive cavity, a cavity region, and a plurality of interconnects. The conductive cavity is over the first conductive layer and surrounds the cavity region. The semiconductor package also includes a second conductive layer over the cavity resonator antenna, first conductive layer, and substrate. The conductive cavity may extend vertically from the first conductive layer to the second conductive layer. The cavity region may be embedded with the conductive cavity, the first conductive layer, and the second conductive layer. The plurality of interconnects may include first, second, and third interconnects. The first interconnects may include through-mold vias (TMVs), through-silicon vias (TSVs), conductive sidewalls, or conductive trenches.