Cavity Solar Trough Receiver for High-Temperature Heat Capture

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Solution Overview

Problem

Conventional solar parabolic trough receivers face issues such as expensive absorption coatings, vacuum degradation leading to thermal losses, and limitations in operating at high temperatures due to coating instability and increased radiation losses.

Innovation Solution

A solar receiver design featuring a central tube with a solar absorber coating on its exterior, surrounded by a thermally insulating jacket and a shell with an aperture for light entry, allowing direct absorption and minimizing infrared radiation emission, operates at higher temperatures with improved efficiency and reduced material costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional vacuum-containing receiver tubes are used, then thermal losses are prevented through vacuum insulation, but vacuum degradation occurs leading to increased thermal losses and receiver replacement

Engineering Contradiction:
Improvethermal lossesVSAvoidvacuum stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The invention removes the vacuum envelope and vacuum insulation from the receiver design, extracting the problematic component that degrades over time. The receiver operates without a vacuum containment structure, eliminating vacuum degradation issues while maintaining thermal performance through alternative insulation approaches.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces the expensive, maintenance-intensive vacuum-containing receiver with a simpler, more durable design that accepts conventional absorber coatings. This approach uses more affordable materials that can be easily replaced if needed, eliminating the need for complex vacuum maintenance infrastructure.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Strength

If thick outer glass envelopes are used to withstand vacuum and environmental stresses, then structural strength is improved, but manufacturing cost increases

Engineering Contradiction:
Improveenvelope strengthVSAvoidmanufacturing cost
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The invention removes the thick outer glass envelope entirely from the receiver design, extracting the component that creates manufacturing complexity and cost. The receiver operates without this protective envelope, using alternative structural approaches that are simpler and more cost-effective to manufacture.

Inventive Principle:
Principle #2Taking out (Extraction)

3Use of energy by moving object

If absorptive coatings are used to maximize solar energy absorption, then energy absorption is improved, but emission losses increase with temperature according to T^4 relationship

Engineering Contradiction:
Improvesolar energy absorptionVSAvoidinfrared radiation emission
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The invention changes the operating parameters of the absorber by eliminating the vacuum environment, allowing the use of conventional absorber coatings that can operate at higher temperatures without degradation. This parameter change enables the system to operate in a regime where the benefits of high-temperature operation outweigh the increased emission losses.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If high operating temperatures are pursued to improve thermodynamic efficiency, then energy conversion efficiency is improved, but coating stability and radiation losses become prohibitive

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidcoating stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention removes the vacuum envelope that constrained operating temperatures, enabling the receiver to operate at higher temperatures without coating degradation. This extraction of the limiting component allows the system to achieve higher thermodynamic efficiency while maintaining coating stability through the use of conventional, more temperature-resistant materials.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances thermal efficiency, reduces material costs, and allows for higher temperature operation, decreasing the amount of thermal storage media required, thus lowering the levelized cost of energy and increasing the efficiency of concentrating solar power systems.

Implementation Method 1

The coating on the central tube absorbs most (preferably all, although this cannot be realized in practice) of the energy incident upon it and is thus heated

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 2

The function of the vacuum between the inner, fluid-carrying tube and the outer, transparent envelope is to prevent loss of heat from the receiver by convection and conduction

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

The function of the vacuum between the inner, fluid-carrying tube and the outer, transparent envelope is to prevent loss of heat from the receiver by convection and conduction

Methodology Applied
Scientific EffectConduction (thermal): Conduction (thermal)

Implementation Method 4

This heat is transmitted by conduction through the wall of the central tube and thence to the tube's liquid contents

Methodology Applied
Scientific EffectConduction (thermal): Conduction (thermal)

Data Source

PatentUS9404675B2Cavity receivers for parabolic solar troughs
Publication Date: 2016.08.02 NORWICH SOLAR TECHNOLOGIES INC
  • US9404675B2 patent drawing
  • US9404675B2 patent drawing
  • US9404675B2 patent drawing

AI summary

A tubular heat-absorbing element partly enclosed in an insulating layer or jacket, has absorbing surface that is accessible to solar radiation. The thermal insulation is designed to provide entry to solar radiation by way of a cavity. The absorbing surface can be substantially planar.