Solvent-Free CBD Conversion Using Ionic Liquids

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Solution Overview

Problem

Existing methods for converting cannabidiol (CBD) to cannabinoids like Δ-8 THC, Δ-9 THC, CBN, and CBC require the use of toxic solvents, such as toluene, which complicates the process, increases costs, and introduces impurities, and there is a need for solvent-free and efficient methods to produce these cannabinoids.

Innovation Solution

A solvent-free process using acids, oxidants, and clay reagents to convert CBD into various cannabinoids, including Δ-8 THC, Δ-9 THC, CBN, and CBC, with the option of using reactive distillation and solid-state catalysts to control yield ratios and optimize reaction conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If solvent-free process is used to convert CBD to cannabinoids, then toxicity and impurities are reduced, but reaction kinetics and transition state stabilization are adversely affected

Engineering Contradiction:
ImprovetoxicityVSAvoidreaction kinetics
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent introduces ionic liquids as intermediary substances that mediate between the reactants and provide transition state stabilization without the harmful effects of traditional organic solvents. The ionic liquid acts as a catalyst support and reaction medium that enables proper kinetics while maintaining the solvent-free advantage of reduced toxicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical and chemical parameters of the reaction system by using ionic liquids with specific properties (viscosity, polarity, ionic character) to optimize both the kinetic behavior and the safety profile. By adjusting ionic liquid composition and structure, the system achieves favorable reaction kinetics without compromising the reduced toxicity benefit.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If traditional solvents like toluene are used for CBD to cannabinoid conversion, then reaction conditions are easier to control, but solvent removal complexity and cost increase

Engineering Contradiction:
Improvereaction controlVSAvoidsolvent removal system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts or eliminates the problematic solvent component from the system by replacing traditional organic solvents with ionic liquids that either remain as part of the product system or can be easily separated. This removes the need for complex solvent removal equipment while maintaining ease of reaction control through the ionic liquid's unique properties.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The ionic liquid system provides self-service by inherently facilitating reaction control through its ionic nature and tunable properties, eliminating the need for external solvent removal infrastructure. The system essentially manages its own reaction conditions without requiring additional complex equipment.

Inventive Principle:
Principle #25Self-service

3Reliability

If solvent is used in CBD to cannabinoid reaction, then transition state stabilization is improved, but heat required for reaction increases

Engineering Contradiction:
Improvetransition state stabilizationVSAvoidheat required
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The ionic liquid serves as an intermediary that provides transition state stabilization through its ionic environment and catalytic properties, replacing the need for traditional solvents that require high heat input. The ionic liquid's inherent stability and catalytic activity enable transition state stabilization at lower energy costs.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the energy parameters of the system by using ionic liquids with lower heat capacities and different thermal properties compared to traditional solvents. This parameter change allows for effective transition state stabilization with reduced heat input requirements, improving the energy efficiency of the reaction process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process allows for the efficient production of cannabinoids with high yields and reduced costs by eliminating solvent removal steps, enabling scalable production and adjustable cannabinoid ratios without the use of toxic solvents.

Implementation Method 1

CBD may be converted to cannabinoids in the presence of an acid that behaves as a catalyst

Methodology Applied
Scientific EffectAcid catalysis: Catalysis

Implementation Method 2

CBD is converted to cannabinoids in the presence of an oxidant reagent

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

The process may include melting or volatilizing pure CBD by heat in the presence of the reagent

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 4

volatilized CBD can be processed through a solid-state column containing the reagent

Methodology Applied
Scientific EffectVolatilization: Evaporation

Implementation Method 5

CBD is converted to cannabinoids in the presence of a clay reagent

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20230159485A1Methods for Preparing Cannabinoids and Related Instruments
Publication Date: 2023.05.25 FARMERS FOUNDRY INC
  • US20230159485A1 patent drawing
  • US20230159485A1 patent drawing
  • US20230159485A1 patent drawing

AI summary

Methods and instrumentation for converting cannabidiol (CBD) and CBD-like compounds to other naturally-occurring or synthetic cannabinoids, such as THC, CBN and/or CBC, which processes may be solvent-free, Generally, the conversion of CBD is carried out in the presence of a Lewis acid, an oxidant or both, which may be present in catalytic amounts. A reaction may be a two-phase reaction with the Lewis acid present on a support material in a column or similar chamber through which CBD passes and is converted to the cannabinoids. The reactions allow direction of relative yields of certain cannabinoid products by altering the identity of the acid reagent.