CCA Timber Remediation via Solvent Extraction

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Solution Overview

Problem

Chromated copper arsenate (CCA) treated timber poses environmental and health hazards due to its toxic components, leading to logistical and cost issues in disposal and stockpiling, necessitating an effective remediation method to mitigate these concerns.

Innovation Solution

A method involving contacting CCA timber with an acidic and oxidative solvent using continuous counter current extraction (CCE), which disrupts the bonding of metals within the timber, allowing for the extraction of copper, chromium, and arsenic into a combined supernatant, thereby remediating the timber.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If CCA treated timber is disposed of or stockpiled, then environmental and health hazards are avoided, but significant logistical issues and costs arise

Engineering Contradiction:
Improveenvironmental and health hazardsVSAvoidlogistical complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts the harmful CCA metals (copper, chromium, arsenic) from the timber matrix using solvent extraction processes. This separates the hazardous components from the timber substrate, allowing the timber to be remediated for safer disposal or reuse while the metals can be treated separately. This directly resolves the contradiction by removing the source of environmental hazards without requiring complex disposal logistics for the entire timber structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the chemical parameters of the timber by applying treatments that alter the bonding state of CCA metals. Through controlled chemical reactions (such as oxidation-reduction cycles and complexation), the metals are transformed from a tightly bound state to an extractable state, then eventually to a stabilized state. This parameter transformation enables remediation that simplifies subsequent disposal or recycling logistics.

Inventive Principle:
Principle #35Parameter changes

2Loss of time

If CCA timber is stockpiled for future use, then disposal costs are deferred, but environmental risks increase due to metal leaching

Engineering Contradiction:
Improvedisposal timingVSAvoidmetal leaching
Core Design Contradiction:
Loss of timeVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary remediation treatment to CCA timber before it would normally be disposed of or stockpiled. By conducting solvent extraction and metal removal in advance, the timber is transformed from a hazardous material into a remediated product with significantly reduced metal content. This preliminary action eliminates the need for long-term stockpiling and prevents future leaching risks, allowing immediate safe disposal or reuse.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent converts the harmful CCA metal-containing timber into a beneficial remediated material. Through extraction processes, the hazardous metals are removed and can be recovered for reuse, while the timber itself becomes safe for environmental disposal or alternative applications. This transformation turns a waste problem into a resource recovery opportunity, eliminating both disposal delays and environmental risks.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Volume of stationary object

If burning is used to dispose of CCA timber, then volume reduction is achieved, but metal ions and particulate matter are released into the atmosphere

Engineering Contradiction:
Improvetimber volumeVSAvoidatmospheric pollution
Core Design Contradiction:
Volume of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the thermal/mechanical destruction method (burning) with a chemical extraction method. Instead of using high-temperature combustion to reduce timber volume, the invention uses solvent extraction systems that chemically separate metals from the timber matrix at lower temperatures. This substitution eliminates the atmospheric pollution associated with burning while still achieving effective volume reduction through metal removal and timber processing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical and chemical parameters of the timber through controlled treatment processes. By applying solvent extraction, oxidation-reduction cycles, and drying processes, the timber undergoes parameter transformations that reduce its volume and mass without requiring combustion. These parameter changes achieve volume reduction while maintaining atmospheric quality, directly addressing the contradiction between volume reduction and pollution prevention.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively removes a significant portion of CCA metals, reducing residual concentrations in the timber, facilitating safer disposal and potential recycling of the metals, while minimizing environmental impact.

Implementation Method 1

the acidic action can disrupt bonding between species within timber and where the CCA metals are bound which aids in extraction of the metals into the CCE solvent. Many mechanisms of this disruption may be operating, for example by decomplexation.

Methodology Applied
Scientific EffectDecomplexation:

Implementation Method 2

the use of an oxidising solvent can encourage extraction of CCA through oxidation of the metal centres to higher oxidation states. The oxidative action disrupts bonding of the metals to the timber, and to each other.

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

separating the contacted timber from the oxidative extract and acidic extract to produce a supernatant and a remediated timber, wherein one or more of the steps is conducted using continuous counter current extraction (CCE).

Methodology Applied
Scientific EffectCounter current extraction:

Data Source

PatentUS12151133B2Timber remediation
Publication Date: 2024.11.26 TREATED TIMBER REMEDIATION PTY LTD
  • US12151133B2 patent drawing
  • US12151133B2 patent drawing
  • US12151133B2 patent drawing

AI summary

Disclosed herein is a method of remediating chromated copper arsenate (CCA) treated timber. Particularly, the method comprises contacting the CCA timber with an oxidative solvent and an acidic solvent which provides remediated timber and a variety of extracts containing amongst other things the metals of concern. One or more of the steps is conducted using continuous counter current extraction (CCE).