Power Converter Control Circuit for CCM Power Factor Correction

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Solution Overview

Problem

Some power converters with power factor correction (PFC) circuits are limited to specific operation modes, such as Discontinuous Conduction Mode (DCM) and Boundary Conduction Mode (BCM), and cannot operate in Continuous Conduction Mode (CCM), which restricts their power factor correction capabilities.

Innovation Solution

A control circuit for power converters that includes a current detection circuit and a control signal generator, which generates a switching control signal making the input current proportional to the voltage conversion function, allowing the power converter to operate as a pure resistance in various modes, including CCM, thereby maintaining a power factor close to 1.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a COT power converter is operated in DCM or BCM to realize power factor correction, then the power factor can be corrected, but the converter cannot operate in CCM mode

Engineering Contradiction:
Improveoperation mode adaptabilityVSAvoidpower factor correction capability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent changes the control parameter from fixed on-time to variable on-time that adapts to different conduction modes. The control circuit dynamically adjusts the on-time parameter based on whether the converter is operating in CCM, BCM, or DCM, enabling power factor correction across all modes through parameter adaptation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The control circuit is designed to universally handle multiple conduction modes (CCM, BCM, and DCM) within a single unified control framework. The circuit can automatically detect and adapt to the current operating mode, making the power converter capable of power factor correction regardless of which conduction mode is active

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If power converters are limited to specific operation modes, then the control circuit can be simplified, but the power factor correction capabilities are restricted

Engineering Contradiction:
Improvecontrol circuit complexityVSAvoidpower factor correction capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The control circuit employs dynamic characteristics by continuously monitoring the relationship between input voltage, output voltage, and switching frequency to automatically detect the conduction mode. The circuit dynamically adjusts control parameters in real-time based on operating conditions, enabling adaptation to different modes without requiring separate fixed control circuits for each mode

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10135330B2Control circuit and control method for a power converter
Publication Date: 2018.11.20 SILERGY SEMICON TECH (HANGZHOU) CO LTD
  • US10135330B2 patent drawing
  • US10135330B2 patent drawing
  • US10135330B2 patent drawing

AI summary

A control circuit for a power converter can include: a current detection circuit configured to generate a current detection signal that represents an input current; a control signal generator configured to generate a switching control signal such that the current detection signal is directly proportional to a voltage conversion function; and a power stage circuit of the power converter being controlled by the switching control signal, where the voltage conversion function is a ratio of an input voltage and an output voltage of the power converter.