Cedrene Diol Synthesis via One-Pot Oxidation

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Solution Overview

Problem

The existing methods for producing cis-cedrene diol from cedrene result in low yields and are not economically viable, with by-products such as cedralone forming during the process, limiting the efficiency of the two-step oxidation process.

Innovation Solution

A method involving the use of alpha-cedrene in a solvent mixture of water and a protic solvent like tert-butanol or isopropanol, with the addition of potassium permanganate and a base, which significantly increases the yield of cis-cedrene diol to over 80% by preventing by-product formation and facilitating the cleavage of the manganese-cedrene complex.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If cedrene is oxidized to cedrene epoxide and then opened to diol in a two-step process, then the production of cis-cedrene diol can be achieved, but by-products such as cedralone and trans-cedrene diol are formed, reducing the yield

Engineering Contradiction:
Improveyield of cis-cedrene diolVSAvoidby-product formation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent combines the oxidation and epoxide opening steps into a single one-pot reaction. Potassium permanganate oxidizes cedrene directly to cis-cedrene diol in one step, eliminating the intermediate epoxide stage and preventing by-product formation that occurs during separate steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent changes the reaction conditions by using a basic environment (adding base) during the oxidation process. This parameter change prevents the formation of cedralone and other by-products while maintaining high yield of the desired cis-cedrene diol product.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If potassium permanganate is used to oxidize cedrene in aqueous acetone, then cedrene diol can be produced, but the yield is only 12-15%, making the method not suitable for economical synthesis

Engineering Contradiction:
Improveyield of cis-cedrene diolVSAvoideconomic viability
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent changes the solvent system from aqueous acetone to a mixture of water and a protic solvent (such as tert-butanol or isopropanol). This parameter change in the solvent system enables the reaction to proceed with high yield (over 80%) while maintaining economic viability through simplified purification processes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a base as an intermediary substance that facilitates the oxidation reaction. The base mediates between the oxidant (potassium permanganate) and the substrate (cedrene), enabling high-yield production of cis-cedrene diol while preventing unwanted side reactions.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If a protic solvent mixture is used with potassium permanganate and base, then the yield of cis-cedrene diol increases to over 80%, but the reaction mixture requires additional purification steps

Engineering Contradiction:
Improveyield of cis-cedrene diolVSAvoidpurification process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs extraction as a purification method to separate the desired cis-cedrene diol from the reaction mixture. By using an appropriate extraction solvent, the diol can be selectively extracted from the aqueous-protic solvent mixture, simplifying the purification process while maintaining high yield.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method achieves high yields of cis-cedrene diol, up to 90%, while minimizing by-product formation, and allows for economic production by optimizing reaction conditions and solvent selection, ensuring stability and purity of the final product.

Implementation Method 1

Cedrene is oxidized to cedrene epoxide and this epoxide is then opened to the diol. The oxidation of cedrene with potassium permanganate to cedrene diol

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

the base favors the formation of the diol because it accelerates the cleavage of the manganese from the manganese-cedrene diol complex

Methodology Applied
Scientific EffectComplex cleavage: Chemical Bonding

Implementation Method 3

providing alpha-cedrene in a solvent comprising or consisting of water and at least one further protic solvent

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 4

extracting the resulting cis-cedrene diol from the reaction mixture of step iii)

Methodology Applied
Scientific EffectLiquid-liquid extraction: Liquid-Liquid Extraction

Data Source

PatentUS20240217904A1Method for preparing cedrene diol
Publication Date: 2024.07.04 SYMRISE GMBH & CO KG
  • US20240217904A1 patent drawing
  • US20240217904A1 patent drawing
  • US20240217904A1 patent drawing

AI summary

The present invention relates to a method of preparing cis-cedrene diol comprising providing alpha-cedrene in a solvent comprising or consisting of water and at least one further protic solvent, adding potassium permanganate and a base and, optionally, removing the further protic solvent from the reaction mixture.