Contactless Energy Transfer Parameter Determination

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Solution Overview

Problem

Contactless electrical energy transfer systems face inefficiencies in power transfer and alignment verification due to weak coupling between coils in applications like electric vehicle charging, where the coupling factor is low and air gaps are large, leading to challenges in accurately determining system parameters for efficient energy transfer.

Innovation Solution

A method and system that align the first and second coil circuits, short the terminals of the second coil, apply an alternating voltage to the first coil, and measure currents to determine parameters like inductance and coupling factor, allowing for improved power transfer efficiency and alignment verification through processing these currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the air gap between coils is increased for electric vehicle charging applications, then the flexibility and applicability of the system is improved, but the coupling factor decreases leading to reduced power transfer efficiency

Engineering Contradiction:
ImproveflexibilityVSAvoidpower transfer efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting the switching frequency of the resonant circuit to compensate for variations in coupling factor caused by changes in air gap distance. When the air gap increases and coupling factor decreases, the system adjusts the operating frequency to maintain optimal power transfer efficiency, thus resolving the contradiction between flexibility and energy loss.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the air gap and misalignment between coils are increased for vehicle charging, then the ease of operation is improved, but the coupling factor and power transfer efficiency deteriorate

Engineering Contradiction:
Improveease of operationVSAvoidpower transfer efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent implements feedback control by continuously monitoring the coupling factor and power transfer efficiency, then adjusting the switching frequency accordingly. This closed-loop feedback mechanism allows the system to maintain high efficiency even when air gap and misalignment vary during operation, thus resolving the contradiction between ease of operation and energy loss.

Inventive Principle:
Principle #23Feedback

3Device complexity

If conventional parameter estimation methods are used in weakly coupled systems, then the device complexity is reduced, but the measurement precision and reliability of parameter determination deteriorate

Engineering Contradiction:
Improvedevice complexityVSAvoidparameter determination accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by performing parameter estimation during a dedicated test phase before normal power transfer begins. During this preliminary phase, the system measures currents under controlled conditions (with secondary coil shorted) to accurately determine primary coil parameters such as inductance and resistance, ensuring high measurement precision without adding complexity to the main power transfer operation.

Inventive Principle:
Principle #10Preliminary action

4Measurement precision

If iterative parameter estimation methods are employed to achieve reliable parameter determination, then the measurement precision is improved, but the time required for parameter determination increases

Engineering Contradiction:
Improveparameter determination accuracyVSAvoidparameter determination time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent resolves this contradiction by performing parameter estimation as a preliminary action during a dedicated test phase before power transfer begins. This approach allows iterative methods to achieve high precision without delaying the actual power transfer operation, as all necessary measurements are completed in advance during the preliminary characterization phase.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables rapid and reliable determination of system parameters, enhancing power transfer efficiency and control in contactless energy transfer systems, particularly in scenarios with weak coupling, by processing current measurements to accurately assess and adjust for inductance and coupling factor.

Implementation Method 1

The primary coil, which is driven by an alternating current (AC), generates an electromagnetic field which induces an alternating current in the secondary coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an alternating voltage is applied to terminals of the first coil circuit while the terminals of the second coil circuit are shorted. The alternating voltage induces a first current in the first coil circuit and a second current in the second coil circuit

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3769411B1Determining system parameters of a contactless electrical energy transfer system
Publication Date: 2022.05.04 PRODRIVE TECH INNOVATION SERVICES BV
  • EP3769411B1 patent drawingFigure 1
  • EP3769411B1 patent drawingFigure 2~3
  • EP3769411B1 patent drawingFigure 4

AI summary

Determining parameters of a contactless electrical energy transfer (CEET) system (10) comprise inductively coupling a first coil circuit (12) to a second coil circuit (22), shorting terminals (223) of the second coil circuit, and applying an alternating voltage to terminals (123) of the first coil circuit. The alternating voltage induces a first current in the first coil circuit and a second current in the second coil circuit. Next, the terminals (123) of the first coil circuit are shorted while the second current is flowing, followed by measuring the first current and/or the second current and determining the parameters on the basis of the measured current.