Ceiling Air Outlet Using Phase Change Cooling Without Chillers

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Solution Overview

Problem

Existing ceiling air outlets for air-conditioning systems require a separate refrigeration machine to cool supply air, which increases energy costs and complexity.

Innovation Solution

Incorporation of a phase change material at the room air inlet, allowing the ceiling air outlet to be configured to direct supply air either through the phase change material for cooling or towards an air outlet, utilizing the material's heat storage and release properties to cool the room without a separate cooling circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a separate refrigeration machine is used to cool supply air, then cooling performance is improved, but device complexity and energy costs increase

Engineering Contradiction:
Improvesupply air temperatureVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent applies phase transition of water (liquid to solid and back) as a cooling mechanism. The phase change material (water) absorbs heat during freezing and releases heat during melting, enabling cooling without a refrigeration machine. This directly resolves the contradiction by eliminating the need for complex refrigeration equipment while maintaining cooling capability through natural phase transitions.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The system uses the phase change material to automatically regulate temperature without external control systems. The water naturally freezes when temperature drops and melts when temperature rises, providing self-regulating cooling that eliminates the need for complex control mechanisms and refrigeration machines.

Inventive Principle:
Principle #25Self-service

2Temperature

If a separate refrigeration machine is used to cool supply air, then cooling performance is improved, but energy costs increase

Engineering Contradiction:
Improvesupply air temperatureVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent utilizes the latent heat of fusion during water's phase transition from liquid to solid and back. This natural thermodynamic process absorbs and releases large amounts of heat without requiring external energy input, thereby eliminating the energy consumption associated with refrigeration machines while maintaining effective cooling.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The phase change material autonomously performs the cooling function by naturally freezing and melting based on temperature conditions, without requiring external power sources or energy input, thus dramatically reducing energy costs compared to mechanical refrigeration systems.

Inventive Principle:
Principle #25Self-service

3Temperature

If supply air is directed through the phase change material, then cooling effect is improved, but airflow resistance increases

Engineering Contradiction:
Improveroom air temperatureVSAvoidairflow pressure loss
Core Design Contradiction:
TemperatureVSStress or pressure

Solution Approach 1:

The patent creates localized cooling zones where phase change material is placed in specific areas (such as ceiling panels or wall sections) rather than requiring all supply air to pass through phase change material. This allows cooling to occur in targeted locations while maintaining overall airflow efficiency and minimizing pressure losses.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The phase change cooling system is divided into multiple distributed units or zones within the ventilation system. Instead of one large obstruction, multiple smaller phase change elements are distributed throughout the air handling system, reducing individual pressure drops while achieving cumulative cooling effect.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective cooling of supply air without a separate refrigeration machine, reducing energy costs and simplifying the cooling process by using the phase change material to store and release heat, thereby cooling the room air.

Implementation Method 1

a phase change material is provided in the area of the room air inlet... heat is withdrawn from the phase change material... the phase change material releases the stored cold to the room air

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

the phase change material... store and release heat during the phase transition... very large amounts of energy are already absorbed or released during the phase change

Methodology Applied
Scientific EffectHeat storage: Thermal Energy Storage

Data Source

PatentEP2354687B1Cover air outlet for air conditioning facilities
Publication Date: 2012.09.26 TROX GMBH
  • EP2354687B1 patent drawingFigure 1
  • EP2354687B1 patent drawingFigure 2
  • EP2354687B1 patent drawingFigure 3

AI summary

The ceiling air outlet has a phase changing material (4) provided in an area of an ambient air inlet (5). An injection nozzle (8) is assigned to an apparatus (9), which is changeable between two positions. An induction of ambient air is provided by directing the predominant proportion of air (11) on an air outlet (7) in the former position. The flow of the predominant portion of the supply air is provided by the phase changing material into the area to be ventilated in the latter position.