Ceiling Gas Detector Cover With A Gas-Retaining Collar

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Solution Overview

Problem

Hydrogen leakage detection in fuel cell electric vehicles and other equipment is inefficient due to the need for multiple detectors, increasing costs, and existing solutions do not effectively stabilize gas concentration near detectors for reliable detection.

Innovation Solution

A cover for gas detectors, comprising a flat plate portion attached to a ceiling surface with a collar portion extending downward to surround the detector, stabilizing gas concentration by retaining leaked gas near the detector.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple hydrogen detectors are installed to detect hydrogen leakage from various components, then the detection coverage is improved, but the cost increases

Engineering Contradiction:
Improvedetection coverageVSAvoidnumber of detectors
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The collar portion acts as an intermediary structure between the ceiling surface and the gas detector. It guides and concentrates drifting gas toward the detector, enabling a single detector to effectively monitor a larger area and multiple potential leakage sources, thereby reducing the total number of detectors needed while maintaining comprehensive detection coverage

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If gas detectors are installed without a cover structure, then the device complexity is reduced, but the gas concentration stability near the detector deteriorates

Engineering Contradiction:
Improvegas concentration stabilityVSAvoidcover structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The collar portion creates a localized zone around the gas detector with distinct functional properties. This local structure concentrates and retains gas in the vicinity of the detector, ensuring stable gas concentration at the detection point without requiring complex modifications to the entire detection system or ceiling structure

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the reliability of gas detection by maintaining stable gas concentration near the detector, reducing the number of detectors needed and lowering overall costs.

Implementation Method 1

the gas drifting around the ceiling surface is easily retained in the vicinity of the gas detector by the action of the collar portion

Methodology Applied
Scientific EffectGas drift: Convection

Data Source

PatentUS20250283861A1Cover for gas detector
Publication Date: 2025.09.11 TOYOTA JIDOSHA KK
  • US20250283861A1 patent drawing
  • US20250283861A1 patent drawing
  • US20250283861A1 patent drawing

AI summary

A cover for a gas detector mounted on a ceiling surface includes a flat plate portion disposed along the ceiling surface and to which the gas detector is fixed, and a collar portion extending so as to surround the gas detector in the flat plate portion and inclined downward as the distance from the gas detector increases. At least one of the flat plate portion and the collar portion is provided with a plurality of through holes, and the plurality of through holes are arranged so as to surround the gas detector.