Ceiling Evaporator Layout for Flat-Wall Refrigerator Storage

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Solution Overview

Problem

Conventional refrigerators have inefficient use of space due to the evaporator being located at the rear of the storage compartment, leading to uneven rear walls and reduced storage capacity.

Innovation Solution

The evaporator is positioned at the ceiling of the refrigerator, allowing for even leveling of the rear wall and improved space utilization, with additional features like an ice maker and water supplying system also located at the ceiling to enhance functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the evaporator is disposed at the rear of the storage compartment, then the cooling function is achieved, but the rear wall of the storage compartment cannot be evenly leveled and the space utilization is reduced

Engineering Contradiction:
Improvestorage compartment volumeVSAvoidrear wall leveling
Core Design Contradiction:
Volume of moving objectVSShape

Solution Approach 1:

The evaporator is relocated from the rear horizontal space to the upper vertical space (ceiling area) of the storage compartment. This dimensional relocation allows the rear wall to be evenly leveled while the evaporator occupies the previously underutilized ceiling region, thereby resolving the contradiction between storage volume and rear wall shape.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the evaporator is disposed at the rear of the storage compartment, then the cooling function is achieved, but the space utilization of the storage compartment is low

Engineering Contradiction:
Improveeffective storage spaceVSAvoidspace utilization efficiency
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

By moving the evaporator to the ceiling area (vertical dimension), the horizontal storage space is maximized. The evaporator utilizes the upper volume of the storage compartment that would otherwise be wasted, thereby improving overall space utilization efficiency while maintaining effective storage volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The ceiling area where the evaporator is installed serves multiple functions: it houses the evaporator for cooling, provides mounting space for the ice maker, and accommodates the water supplying system. This multi-functional use of the ceiling region improves space utilization efficiency without compromising storage capacity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Shape

If the evaporator is disposed at the ceiling, then the rear wall can be evenly leveled and space utilization is improved, but additional duct structures would be needed for air circulation

Engineering Contradiction:
Improverear wall levelingVSAvoidduct structure complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The evaporator installed at the ceiling utilizes the natural convection of air within the storage compartment. Cool air descends from the ceiling evaporator and warm air rises to be cooled, creating a natural circulation pattern that eliminates the need for complex duct structures and blowers, thereby reducing device complexity while achieving rear wall leveling.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables better space management, allowing for even cooling distribution and increased storage capacity while maintaining efficient air circulation and ice/water supply without the need for additional duct structures.

Implementation Method 1

refrigerant circulated at the cooling cycle is provided to generate cool air at an outside while evaporating at the evaporator

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

an evaporator provided at a cooling space to generate cool air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

a blower fan provided at the cooling space to forcedly circulate the cool air generated at the evaporator

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS10072888B2Refrigerator
Publication Date: 2018.09.11 SAMSUNG ELECTRONICS CO LTD
  • US10072888B2 patent drawing
  • US10072888B2 patent drawing
  • US10072888B2 patent drawing

AI summary

Disclosed herein is a refrigerator having a body having a storage compartment; a door to open or close the storage compartment; a cover plate disposed at an inside the storage compartment; a cooling space formed in between the cover plate and an upper wall of the body; an evaporator provided at the cooling space to generate cool air; a blower fan provided at the cooling space to forcedly circulate the cool air generated at the evaporator; a cool air supplying hole formed at the cover plate to supply the cool air of the cooling space to the storage compartment; and a cool air collecting hole formed at the cover plate to collect the cool air heated at the storage compartment to the cooling space, and a rear wall of the storage compartment of the refrigerator may be evenly leveled and usefulness of space may be increased.