Ceiling Fan Canopy Bayonet Mounting With Secure Snap Lock

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Solution Overview

Problem

Existing ceiling fan mounting systems require external tools and multiple steps for installation, and may not provide a secure locking mechanism, which can lead to accidental detachment and aesthetic issues due to protruding elements.

Innovation Solution

A mounting apparatus with a canopy cover and mounting bracket that allows single-handed, tool-free installation using a bayonet-type coupling and arresting mechanism, along with a snap-locking arrangement for secure attachment and concealed design to prevent dust accumulation and enhance aesthetics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional mounting systems use screws and external tools for installation, then secure attachment is achieved, but installation complexity and time increase

Engineering Contradiction:
ImproveInstallation easeVSAvoidInstallation time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent replaces the traditional screw-based mechanical fastening system with a bayonet-style coupling mechanism. The canopy cover features a coupling element that engages with a corresponding element on the mounting bracket through a rotating motion, eliminating the need for screws, wrenches, or other external tools. This substitution maintains secure attachment while dramatically simplifying the installation process to a single continuous operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The mounting apparatus is designed to be self-installing without requiring external tools or assistance. The bayonet coupling mechanism allows the canopy cover to be attached to the mounting bracket through a simple rotating motion that can be performed by a single person using only their hands. The design incorporates self-aligning features and self-locking characteristics that enable the installer to complete the mounting process independently and quickly.

Inventive Principle:
Principle #25Self-service

2Reliability

If traditional mounting systems use multiple fastening steps, then secure attachment is achieved, but device complexity increases

Engineering Contradiction:
ImproveAttachment securityVSAvoidMounting mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple fastening functions into a single integrated bayonet coupling mechanism. The coupling element on the canopy cover and the corresponding engagement feature on the mounting bracket are designed to perform alignment, engagement, and locking in one continuous rotating motion. This merging of functions eliminates the need for separate steps involving multiple screws, washers, and fastening operations, thereby reducing overall system complexity while maintaining secure attachment.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mounting apparatus is divided into distinct functional segments: the mounting bracket with its coupling element, the canopy cover with its corresponding engagement feature, and the arresting mechanism. This segmentation allows each component to be optimized for its specific function while working together as an integrated system. The modular design simplifies manufacturing, assembly, and maintenance while achieving reliable attachment through the coordinated interaction of these segmented components.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If canopy cover is detachably mounted to mounting bracket, then ease of removal is achieved, but risk of accidental detachment increases

Engineering Contradiction:
ImproveCanopy removal easeVSAvoidAttachment stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent employs a dynamic arresting mechanism that transitions between locked and unlocked states. During normal operation, the arresting mechanism maintains a locked state that prevents accidental detachment. When intentional removal is required, the mechanism can be easily actuated to transition to an unlocked state, allowing the canopy cover to be detached. This dynamic behavior provides both security during use and ease of removal when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The detachable mounting design allows the canopy cover to be temporarily discarded (removed) from the mounting bracket when needed, such as for cleaning or replacement. The bayonet coupling and arresting mechanism ensure that when reattached, the connection is restored to its full security state. This recoverable detachment capability maintains reliability while providing operational flexibility.

Inventive Principle:
Principle #34Discarding and recovering

4Ease of manufacture

If mounting elements are exposed on ceiling surface, then installation simplicity is maintained, but aesthetic appearance and dust accumulation worsen

Engineering Contradiction:
ImproveInstallation simplicityVSAvoidAesthetic appearance
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

The patent implements a nested design where the canopy cover encloses the mounting bracket and all associated mounting elements. The canopy cover acts as a housing that contains the bracket, coupling mechanisms, and arresting mechanism, presenting a smooth, continuous surface on the ceiling. This nesting eliminates exposed screws, bolts, or other fastening elements, thereby improving aesthetic appearance while preventing dust accumulation in the mounting area.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS11073166B2Mounting apparatus for a ceiling fan
Publication Date: 2021.07.27 GORALI YUVAL SHIMON
  • US11073166B2 patent drawing
  • US11073166B2 patent drawing
  • US11073166B2 patent drawing

AI summary

The disclosed subject matter concerns with an apparatus for mounting a ceiling fan to a support surface such as a ceiling. The apparatus includes a mounting bracket configured to support the ceiling fan; at least one bracket engaging surface; a canopy cover configured to be detachably mounted to the mounting bracket such that the ceiling fan is disposed below the canopy cover; and at least one cover engaging surface configured to move along the bracket engaging surface in a mounting direction. The apparatus further includes an arresting mechanism, operable as a result of the canopy cover having been moved relative to the mounting bracket in the mounting direction to a required extent, configured to releasably restrict movement of the cover engaging surface relative to the bracket engaging surface in a direction opposite to the mounting direction.