Ceiling Fan Blade Retention System to Prevent Falling During Failure

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Solution Overview

Problem

Existing fan systems lack effective safety features to prevent fan blades from falling or becoming dislodged during operation, which can lead to accidents and damage.

Innovation Solution

The fan system incorporates retainer members and safety cables to securely attach fan blades to the hub, ensuring they remain attached even if a blade breaks or a mounting member fails, preventing them from falling and providing additional retention through wires or cables.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional fan blade mounting is used without additional safety features, then the device complexity is low, but the reliability is insufficient as blades can fall or become dislodged during operation

Engineering Contradiction:
Improveblade attachment reliabilityVSAvoidmounting system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies beforehand cushioning by installing retainer members and safety cables as preventive safety features before any failure can occur. The retainer members are positioned to catch blades if they become dislodged, and safety cables provide additional redundant attachment, creating a backup safety system that prevents catastrophic failure without interfering with normal operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent applies local quality by adding safety features specifically at critical locations where blade attachment occurs. Rather than redesigning the entire mounting system, retainer members are placed at the interface between blades and hub, and safety cables are attached at strategic points, providing enhanced reliability only where needed without unnecessarily complicating the entire device.

Inventive Principle:
Principle #3Local quality

2Reliability

If retainer members and safety cables are added to secure fan blades, then the reliability improves by preventing blade fall, but the device complexity increases due to additional components

Engineering Contradiction:
Improveblade retention reliabilityVSAvoidmounting system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The retainer members and safety cables constitute a beforehand cushioning system that is installed in advance to prevent catastrophic failure. These components remain dormant during normal operation but activate automatically if a blade becomes dislodged, providing reassurance and actual safety without requiring active management or adding operational complexity.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The retainer members and safety cables represent a cost-effective approach to improving reliability. Rather than using expensive complex active monitoring or control systems, the patent employs simple passive mechanical components that provide robust safety protection at minimal cost and complexity.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS11867189B2Ceiling fan system with brushless motor
Publication Date: 2024.01.09 DELTA T CORP
  • US11867189B2 patent drawing
  • US11867189B2 patent drawing
  • US11867189B2 patent drawing

AI summary

A fan system includes a motor, a rotatable hub, and a plurality of fan blades. The motor is coupled with the hub by a hollow drive shaft, such that the drive system of the fan system is gearless. The motor is controlled by a PFC-based control module, which is in communication with sensors that are configured to sense parameters associated with operation of the fan system. The control module is configured to react in certain ways to certain conditions detected by the sensors, such that the fan system uses feedback-based control algorithms. A remote control panel is in communication with the control module. The remote control panel is operable to display fault conditions detected by the sensors. Blade retainers prevent fan blades from falling when a fan blade breaks free from the hub. Pins prevent the hub from falling when the hub breaks free from the rotor.