Ceiling Fan Down Rod Locking Structure for Quick Stable Assembly

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Solution Overview

Problem

Conventional ceiling fan fixing structures using screws are cumbersome and time-consuming for installation and disassembly, and rotary screwing connections can lead to instability and safety concerns due to loosening over time.

Innovation Solution

A down rod installation structure featuring a coupling seat with an internal thread and an elastic member that includes an elastic portion and an abutment portion, allowing for quick and secure attachment of the down rod to the coupling seat through a threaded connection and elastic displacement for enhanced stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If screws or rotary screwing connection are used to fix the ceiling fan, then the assembly is secure, but the installation and disassembly process becomes complicated and time-consuming

Engineering Contradiction:
Improveassembly securityVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The fastening system is segmented into a coupling portion with internal thread and a down rod with external thread, allowing for modular assembly. The elastic member is separated into an elastic portion and an abutment portion, enabling independent function of each component in the fastening process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The elastic member is extracted as a separate component from the traditional screw fastening system. This elastic member with abutment portion can be easily inserted and removed through the perforation, providing a quick release mechanism that eliminates the need for complex screw operations

Inventive Principle:
Principle #2Taking out (Extraction)

2Stability of the object's composition

If screws are used to assemble the ceiling fan components, then the connection is stable, but the disassembly and reassembly process becomes inconvenient

Engineering Contradiction:
Improveconnection stabilityVSAvoiddisassembly convenience
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The elastic member automatically engages with the down rod when assembled, with the abutment portion fitting into the aperture to create a self-locking effect. During disassembly, the elastic member can be easily removed through the perforation, allowing the down rod to be quickly detached without complex tools or procedures

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The elastic member acts as an intermediary between the coupling portion and the down rod, providing both the locking function and the release mechanism. The abutment portion of the elastic member mediates the connection by engaging with the aperture in the down rod, enabling both secure attachment and easy removal

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates quick and stable installation of the ceiling fan, reducing assembly complexity and ensuring the down rod remains securely attached, thereby enhancing safety and reducing the risk of loosening during operation.

Implementation Method 1

the elastic portion has a fixed end and a free end connected to the fixed end. The fixed end of the elastic portion is fixed to the coupling seat. The abutment portion is connected to the free end of the elastic portion. When the abutment portion is pushed by the down rod to elastically displace the abutment portion and the free end of the elastic portion to be in a stressed state

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11655829B1Down rod installation structure for ceiling fan
Publication Date: 2023.05.23 AIR COOL INDAL
  • US11655829B1 patent drawing
  • US11655829B1 patent drawing
  • US11655829B1 patent drawing

AI summary

A down rod installation structure for a ceiling fan has a coupling seat, a down rod, and an elastic member. The down rod is threadedly connected to the coupling seat. The elastic member has a fixed end that is fixed to the coupling seat. The elastic member further has an abutment portion to be engaged in a perforation of the coupling seat and an aperture of the down rod, so that the down rod installation structure invention has the advantages of quick installation and increasing the stability of the ceiling fan.