Ceiling Fan Impeller Blade Vortex Cancellation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Ceiling fans with traditional impeller structures often experience vibrations and noise, which can be detrimental to the fan's operation and efficiency, and may pose safety risks due to exposed blades and flickering shadows.

Innovation Solution

The design incorporates an impeller with blades that extend radially from a hub, featuring deltate or toothed tips with extensions, which reduce vibration and noise by canceling out vortices and improving airflow efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional impeller structures are used, then the ceiling fan can move air, but vibrations and noise are generated

Engineering Contradiction:
Improveair moving capabilityVSAvoidvibrations and noise
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The blade tip is segmented into multiple delta extensions (typically three) arranged radially around the blade axis. Each extension acts as an independent vortex generator, dividing the single large vortex into multiple smaller vortices that cancel each other out, thereby reducing noise and vibration while maintaining air moving capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention converts the harmful vortices that cause noise and vibration into beneficial airflow patterns. The delta extensions at the blade tips intentionally generate controlled vortices that enhance mixing and airflow distribution while their interaction cancels out the harmful sonic vibrations, turning a harmful phenomenon into a beneficial one

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Productivity

If traditional exposed blades are used, then the ceiling fan can move air, but safety risks and flickering shadows occur

Engineering Contradiction:
Improveair moving capabilityVSAvoidsafety risks and flickering shadows
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The impeller with delta extension blades is nested within a protective housing that encloses the rotating components. The housing has air inlet and outlet openings that allow airflow while physically containing the moving parts, eliminating safety risks of exposed blades and preventing flickering shadows by blocking the view of rotating components

Inventive Principle:
Principle #7Nested doll (Nesting)

3Productivity

If traditional impeller structures are used, then the ceiling fan operates, but operating efficiency is reduced

Engineering Contradiction:
Improveoperating efficiencyVSAvoidenergy loss due to vibrations
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The delta extensions at the blade tips are specifically designed to generate controlled mechanical vibrations in the form of vortices. These intentional vibrations improve airflow mixing and distribution efficiency while their symmetrical arrangement causes them to cancel out harmful sonic vibrations, thereby reducing energy loss and improving operating efficiency

Inventive Principle:
Principle #18Mechanical vibration

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design minimizes noise and vibration while maintaining or enhancing operational efficiency, reducing induced drag and improving airflow, thus providing a safer and more effective air-moving solution.

Implementation Method 1

featuring deltate or toothed tips with extensions, which reduce vibration and noise by canceling out vortices

Methodology Applied
Scientific EffectVortex cancellation: Interference

Implementation Method 2

an impeller mounted to the rotor to move air through the air flow passage

Methodology Applied
Scientific EffectImpeller air movement: Impeller

Data Source

PatentUS11686315B2Ceiling fan and impeller blade
Publication Date: 2023.06.27 HUNTER FAN COMPANY
  • US11686315B2 patent drawing
  • US11686315B2 patent drawing
  • US11686315B2 patent drawing

AI summary

A ceiling mounted fan or ceiling fan includes a body defining an interior passage having an inlet and an outlet provided on the body. The inlet, outlet, and interior passage can be annular. An impeller mounted is mounted within the interior passage and driven by a motor mounted within the body to draw a volume of air through the interior passage from the inlet to the outlet. The impeller blades include a set of extensions extending from the tip.