Ceiling Fan Speed Control Circuit Using a Single Live Wire

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In traditional households without a neutral wire, controlling a ceiling fan requires costly modifications such as installing a neutral wire or wireless RF means, making it impossible to control the ceiling fan without increasing installation costs.

Innovation Solution

A single live wired speed control circuit for ceiling fans that uses a chopper unit, SLW electricity acquisition unit, control unit, and speed control unit to allow control signals to flow through a single live wire, enabling control of a ceiling fan motor without a neutral wire by rectifying AC signals into chopped signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a mechanical switch controls a ceiling fan through a single live wire, then installation cost is reduced, but control functionality is lost

Engineering Contradiction:
Improveinstallation costVSAvoidcontrol functionality
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The patent introduces a control board as an intermediary device that receives control signals from a remote controller and converts them into chopped signals that can be transmitted through the existing single live wire to control the ceiling fan motor, thereby enabling remote control functionality without requiring additional wiring

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the traditional mechanical switch with an electronic control system consisting of a control board, remote controller, and chopped signal generation circuitry, substituting mechanical control with electronic signal processing and transmission through the existing live wire

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If a neutral wire is installed to enable ceiling fan control, then control functionality is achieved, but installation cost increases

Engineering Contradiction:
Improvecontrol functionalityVSAvoidinstallation cost
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent makes the existing live wire serve multiple functions: it continues to provide power to the ceiling fan while simultaneously transmitting control signals from the control board to the motor, eliminating the need for the neutral wire and reducing installation requirements

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control board acts as a mediator that enables bidirectional communication through the single live wire, allowing control signals to be sent from the remote controller to the motor while maintaining the existing power transmission function

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If wireless RF controlling means are installed, then control functionality is achieved, but installation complexity increases

Engineering Contradiction:
Improvecontrol functionalityVSAvoidinstallation complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges the control signal transmission function with the existing power transmission infrastructure by using the live wire for both purposes, combining what would traditionally require separate wireless RF hardware into a unified system that leverages existing wiring

Inventive Principle:
Principle #5Merging (Combining)

4Ease of manufacture

If a single live wire is used for control, then installation cost is reduced, but signal transmission capability is limited

Engineering Contradiction:
Improveinstallation costVSAvoidsignal transmission capability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent changes the parameter of signal transmission by converting standard control signals into chopped signals with specific frequency characteristics that can be effectively transmitted through the live wire, adapting the signal format to suit the transmission medium

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes traditional control signal transmission methods with a chopped signal approach that uses the existing live wire infrastructure, replacing what would require dedicated control wiring with a method that utilizes the power wire for both power and control

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a cost-effective and efficient solution for controlling ceiling fans in environments lacking a neutral wire, allowing control through a single live wire without modifying existing circuitry, thus reducing installation costs.

Implementation Method 1

The chopper unit is configured to receive one of the control signals outputted from the control unit. The chopper unit chops the control signal into a chopped signal and outputs the chopped signal through the live wire of the AC circuit.

Methodology Applied
Scientific EffectChopping:

Implementation Method 2

The SLW electricity acquisition unit is configured to acquire electricity from the live wire of the AC circuit.

Methodology Applied
Scientific EffectElectricity acquisition:

Data Source

PatentUS12592659B2Single live wired speed control circuit of ceiling fan motor
Publication Date: 2026.03.31 FOSHAN CARRO ELECTRICAL
  • US12592659B2 patent drawing
  • US12592659B2 patent drawing
  • US12592659B2 patent drawing

AI summary

A single live wired speed control circuit of a ceiling fan motor includes a single live wire (SLW) electricity acquisition unit that is electrically connected to a live wire of an alternate current (AC) circuit, a chopper unit that is electrically connected to the live wire in series, and a control unit and a speed control unit that are electrically connected to each other. The SLW electricity acquisition unit acquires electricity from the live wire in an environment for the control unit. The speed control unit outputs voltage signals of various voltages to the control unit. The control unit outputs various control signals to the chopper unit. The chopper unit chops one of the received control signals into a chopped signal to output through the live wire to the ceiling fan motor of a ceiling fan, and thus avoid modifying a pre-existing circuitry of the environment.